1994 Mercedes-Benz E-Class Logo
Posted on Jul 16, 2010
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How do I replace a Serpentine Belt on a 1994 E420?

Worn out serpentine belt. Need to replace it with a new one. I purchased the serpentine belt. Took the old belt off. I wrapped the new serpentine belt around the pully, etc. and it appears to be too short but, I know that's due to the fact that I can't find/locate, don't know how to loosen the tensioner. In the manual, it mentions an automatic tensioner but, it doesn't mention how to loosen the tensioner or replace the belt. Any photos? Proper Directions?

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  • Master 1,033 Answers
  • Posted on Jul 16, 2010
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The tensioner will keep the belt tight without having to adjust. It's on a spring loaded type arm. The tensioner is on a arm, if you look at the center of the roller you will see either a 1/2" hole or it could be a allen type wrench hole. You will need to fit a ratchet into the hole or an allen wrench with a pull handle for better leverage. Once you have this inserted into the hole, you will either push or pull slightly to compress the spring which will give you room to fit the belt over the last pulley. Once this is done the tensioner will automatically tighten the belt once you release the pull handle. You are set and ready to go

  • David Walsh
    David Walsh May 13, 2014

    Mine actually has a 6-point star pattern stud in the center of the tensioner pulley, an 8mm socket fit on and turned it without stripping it. Otherwise, it worked just as described.

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0900c15280067989.jpg

Fig. Fig. 6: Unfasten the retaining bolts...


0900c1528006798a.jpg

Fig. Fig. 7: ... then remove the serpentine belt guard


0900c1528006798b.jpg

Fig. Fig. 8: ...


0900c1528006798c.jpg

Fig. Fig. 9: ... then remove the serpentine belt

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0900c1528006798d.jpg

Fig. Fig. 10: Serpentine drive belt routing-2.2L engine


0900c1528006798e.jpg

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0900c1528006798f.jpg

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0900c15280067990.jpg

Fig. Fig. 13: Use an 18mm box end wrench on the pulley nut to rotate the tensioner on the 3.8L engine


0900c15280067991.jpg

Fig. Fig. 14: in. breaker bar to rotate the tensioner


0900c15280067992.jpg

Fig. Fig. 15: On the 3.4L, use a box end wrench, then rotate the tensioner clockwise and remove the serpentine belt

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