Cars & Trucks Logo

Related Topics:

Posted on Nov 20, 2010
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

How to remove two pins holding ignition clyinder lock tumbler from 1994 mercury tracer

1 Answer

Greg Bernett

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Mercury Master 2,993 Answers
  • Posted on Nov 20, 2010
Greg Bernett
Mercury Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Mar 04, 2009
Answers
2993
Questions
1
Helped
2783208
Points
13428

Removal & Installation


Before continuing with this procedure, make sure to have available a new steering wheel retaining bolt and two lock cylinder retaining bolts. Once removed, these parts lose their torque holding ability (or retention capability) and must not be reused.

  1. If equipped, disarm the air bag system and disconnect the negative battery cable.
  2. Remove the steering wheel.
  3. Remove the combination switch.
  4. Unplug the wiring connector to the ignition switch.
  5. Remove the ignition and shifter interlock cable mounting bracket bolt and position the assembly to one side.
  6. Remove the four steering column bracket bolts and lower the steering column.
  7. Cut a groove in the ignition cylinder bracket bolts with a chisel and hammer or use a similar method.
  8. Using a screwdriver, remove and discard the bracket bolts.
  9. Remove the ignition switch lock cylinder and bracket.

how to remove two pins - c17hydro_34.gif

Unfasten the ignition and shifter interlock cable mounting bracket bolt, and position the assembly to one side



c17hydro_35.gif

Use a chisel and hammer to cut a groove in the ignition cylinder bracket bolts-1991-96 models shown; 1997-99 models similar


To install:

  1. Install the new ignition switch and the bracket into position on the steering column tube.
  2. Install the new lock cylinder bolts and tighten the bolts enough to hold the switch in position.
  3. Check for proper switch operation by rotating the key to each position. If necessary, reposition the lock cylinder until it operates properly.
  4. If positioned properly, tighten the retaining bolts until the bolt head shears off.
  5. Raise and position the steering column. Tighten the bracket bolts to 80-124 inch lbs. (9-14 Nm).
  6. If equipped with tilt column, remove the upper mounting bracket retaining pin.
  7. Position the interlock cable bracket. Install and tighten the retaining bolt to 35-53 inch lbs. (4-6 Nm).
  8. Attach the wiring connector to the ignition switch.
  9. Install the combination switch.
  10. Connect the negative battery cable.
  11. Confirm operational status of the air bag system by turning the ignition key to the RUN position and visually monitoring the air bag indicator lamp in the instrument cluster. The indicator lamp should illuminate for approximately 6 seconds and then turn OFF. If the indicator lamp does not illuminate, stays ON, or flashes at any time, a fault has been detected by the air bag diagnostic monitor.
  12. Check the steering wheel, horn and combination switch functions for proper operation.
// // 0) preLoad.src = ctl00_cphLeft_chRepairTreeNav_tvTOC_ImageArray[i]; } ctl00_cphLeft_chRepairTreeNav_tvTOC_Data.lastIndex = 30; ctl00_cphLeft_chRepairTreeNav_tvTOC_Data.populateLog = theForm.elements['ctl00_cphLeft_chRepairTreeNav_tvTOC_PopulateLog']; ctl00_cphLeft_chRepairTreeNav_tvTOC_Data.treeViewID = 'ctl00$cphLeft$chRepairTreeNav$tvTOC'; ctl00_cphLeft_chRepairTreeNav_tvTOC_Data.name = 'ctl00_cphLeft_chRepairTreeNav_tvTOC_Data'; //]]> var _strTreeScrollHidName = 'ctl00_hidTreeScrollPos';

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Key broke I off in the ignition of my 99 mercury tracer how do I manually unlock steering column?

You can't There is a pin that engages to lock the steering column that is activated by the turn of the cylinder...You must remove the steering wheel ( a big task considering you have airbags) to disengage the locking mechanism and replace the cylinder...You are best to get a locksmith that deals with automobiles.. They have tools that can extract a broken key...It is far better than having the steering wheel and locking mechanism removed. (It is not cheap!()
0helpful
1answer

Unlock steering wheel & ignition cyclinder to replace it with new one

double posted backup one (i gave 3 choices there)
define cant. (cant figure)
or the anti-theft bolts confusing you , the FSM covers all that
why not read that first. then ask questions.

to make cars not easy to seal they make it like this,
90 to now.
it needs to be removed the whole assembly.
anti theft bolts,off, , assmbly off, may take steering wheel off too.
the hand to lock smith (just did a 91) and he
uses special smith drift pins to drive the hidden (backside away from thieves, internal lock pin, he tumbler comes out or he drills it out.
then a new pin, and holding new tumbler, and then test it , ok ,
the reversses all above.
the fsm covers this all step by step, why must you avoid books.
or read alldata.com
0helpful
1answer

I lost my key an attempted to start with a screwdriver now my tumbler is trashed. can i still remove the tumbler by pressing the removal pin?

You have to remove the plastic cover on the bottom of the ignition column.Where the tumbler goes in you will see a shiny pin that hold the tumbler tooth column.you can drill that pin out carefully and use patience starting with a small bit size and working your way up.don not remove any aluminum material from the column as your new tumbler will not lock in to the column. These cars and columns are plentiful in the junkyard if you are not successful and don't take a lot of time to swap out.
0helpful
2answers

I have a 96 mercury tracer and the key is broken off in the ignition how can i remove it because i have a extra key

The one time I had this problem I had to remove the ignition then dis assemble it to get the key out. Be very careful when you do this. If you lose a spring or pin in the tumbler your keys won't work.
3helpful
1answer

How do you remove the ignition switch on a ford 250 1994 model?

Do you mean the key and tumbler, or the switch down on the bottom of the steering column? If you mean the switch, just lower your steering column by removing the cover at the bottom of the dash, and then remove the 2 bolts on either side of the column. The switch is near the base of the column, and the rod that runs from the ignition switch goes into it.
If you mean the key and tumbler, you have to pull the steering wheel, remove the screws from the signal cam, and then remove the locking bolt that holds the tumbler. You will need a steering wheel puller to remove the snap ring, and to reinstall.
0helpful
1answer

Ignition sometimes will not turn. I thinl it is the pins min the lock

remove the steering wheel careful not to discharge air bags if equipped and remove lock plate with a lock plate compresser tool that you can rent most auto stores once you have the lock plate assmbly off then look around the tumbler assembly theres a screw that goes into the housing and holds the ignition tumbler in place remove it then pull the switch assmbly out and replace and reverse proceedures
0helpful
2answers

Do u know where my release pin is on my 1994 mercury tracer cause i cant find it? I found my release on my grand marquis but not the tracer!

I pretty sure on this model you have to remove the steering wheel and there is a lock screw inside the column. Hope this helps
0helpful
1answer

Removal and replacement of key tumbler 1994 Ford explorer

look at the steering column below the ign lock and tumbler there should be a small hole turn key to on pos and push a small rod up the holethis then should release the lock and tumbler,no hole then wheel and coumn has to be stripped to get to lock retainer
0helpful
2answers

How do i remove the ignition barrel on a 1987 mercury sable gs

Please don't foget to rate:

Ignition Lock Cylinder REMOVAL & INSTALLATION Functional Lock The following procedure applies to vehicles that have functional lock cylinders. Such cylinders either have a key available or known key numbers from which a key can be made.
  1. Disconnect the negative battery cable.
  2. Turn the lock cylinder key to the RUN position.
  3. Using a 1⁄8 in. (3mm) diameter wire pin or a small drift, depress the lock cylinder retaining pin through the access hole in the upper steering column shroud (under the ignition lock cylinder) while pulling out on the lock cylinder. Remove the lock cylinder from the column. .
Fig. 1: Using the key, turn the ignition lock cylinder to the RUN position, then depress the retaining pin using a wire pin or small drift

6dc723c.gif
0helpful
1answer

Remove ignition tumbler

lock cylinder removal

Section 11-04: Steering Column 1996 Escort, Tracer Workshop Manual
REMOVAL AND INSTALLATION Ignition Switch Lock Cylinder Removal
  1. stf~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL CIRCUIT NECESSARY FOR DRIVER SIDE AIR BAG MODULE DEPLOYMENT IS POWERED DIRECTLY FROM THE BATTERY. TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BATTERY GROUND CABLE MUST BE DISCONNECTED PRIOR TO SERVICING OR REPLACING ANY DRIVER SIDE AIR BAG MODULE SYSTEM COMPONENTS.
    Remove the steering wheel (3600). Refer to the procedure in this section.
  1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal procedure.
  1. Disconnect the ignition switch electrical connector.
  1. Remove the ignition/shifter interlock cable mounting bracket bolt and position the ignition/shifter interlock cable mounting bracket and the ignition/shifter interlock cable (3F719) aside.




  1. Remove the four steering column upper mounting bracket bolts and lower the steering column (3C529).
  1. Use a hammer and chisel to make a groove in the head of each of the two ignition switch lock cylinder bracket bolts.


    0764353.gif

  1. Remove the two ignition switch lock cylinder bracket bolts with a screwdriver and discard the bolts.




  1. Remove the ignition switch lock cylinder and the ignition switch lock cylinder bracket.
Installation
  1. Position the ignition switch lock cylinder and bracket and install two new bolts, tightening them only enough to hold the ignition switch lock cylinder in position.
  1. With the key in the ignition, verify the operation of the ignition switch lock cylinder. If necessary, reposition the ignition switch lock cylinder until it operates properly.
  1. Tighten the ignition switch lock cylinder bracket bolts until the bolt heads break off.
  1. Position the steering column and install the four steering column upper mounting bracket bolts. Tighten the steering column upper mounting bracket bolts to 9-14 Nm (80-124 lb-in).
  1. On vehicles equipped with tilt column, remove the upper mounting bracket retaining pin.
  1. Position the ignition/shifter interlock cable mounting bracket and install the bolt. Tighten the ignition/shifter interlock cable mounting bracket bolt to 4-6 Nm (35-53 lb-in).
  1. Connect the ignition switch electrical connector.
  1. Install the multi-function switch. Refer to Section 11-05 for the installation procedure.
  1. Install the steering wheel. Refer to the procedure in this section.
  1. Inspect the shift interlock system. Refer to Section 07-05 for the procedure.
Not finding what you are looking for?

877 views

Ask a Question

Usually answered in minutes!

Top Mercury Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Are you a Mercury Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...