2001 Chevrolet S-10 Logo
Posted on Jul 23, 2010

Hello was wondering if you had instructions on how to replace the steering gear box on a 2001 chevrolet s10?

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  • Posted on Jul 23, 2010
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Joined: Jul 23, 2010
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Removal Procedure

Notice: Do not rotate steering shaft after steering column has been removed. Damage to SIR components may occur.

Lock the steering column through the access hole in the steering column lower trim cover using the J 42640.
Remove the air cleaner assembly. Refer to Air Cleaner Outlet Resonator Replacement in Powertrain Management.Remove the intermediate shaft shield from the steering gear.Place a drain pan below the steering gear. Remove the pressure and the return hoses from the power steering gear. Cap or tape the ends of the hoses and the gear fittings in order to prevent dirt from entering the system.Remove the lower intermediate shaft coupling bolt. Draw alignment marks on the lower intermediate shaft coupling and the steering shaft. Remove the lower intermediate shaft coupling from the steering shaft. Remove the pitman arm. Refer to Pitman Arm Replacement.Remove the steering gear mounting bolts and the washers from the frame. Remove the steering gear.
Installation Procedure


Install the steering gear. Notice: Refer to Fastener Notice in Service Precautions. Install the power steering gear to the frame washers and the mounting bolts. Tighten Tighten the power steering gear to frame mounting bolts to 75 Nm (55 ft. lbs.). Install the pitman arm. Refer to Pitman Arm Replacement.Install the lower intermediate shaft to the power steering gear. Ensure that the alignment marks line up. Install the lower intermediate shaft coupling bolt. Tighten Tighten the lower intermediate shaft coupling bolt to 35 Nm (26 ft. lbs.). Install the pressure and the return hoses to the power steering gear. TightenTighten the pressure hose to 25 Nm (18 ft. lbs.) for the vehicle equipped with the 2.2L engines. Tighten the pressure hose to 30 Nm (22 ft. lbs.) for the vehicle equipped with the 4.3L engines. Tighten the return hose to 25 Nm (18 ft. lbs.). Install the intermediate shaft shield to the power steering gear. Install the air cleaner assembly. Refer to Air Cleaner Outlet Resonator Replacement in Powertrain Management. Unlock the steering column by removing the J 42640 from the steering column lower steering column trim cover access hole. Bleed the power steering system. Refer to Bleeding Power Steering System in Steering / Service and Repair.

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My chevy s10 98 v4. its leaking power steering fluid . not from the pump. but from underneath the engine. theres a piece. kind of looks like a valve or motor type. and has a big bolt attached to it. ...

You just located the steering gear! If you are lucky, it is a hose that is leaking - replace it. If unlucky (Given the vehicle age) it is the gear or rack and pinion itself. That recommends a full replacement. The link below is for a company that works exclusively with rebuilding steering gears. RedHead Steering Gears Manual Power Steering Gear Box

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here hope this helps for a 98 model but very similair

1998 GMC Truck Jimmy - 4WD ' Blazer, Bravada, Jimmy, S10 Pickup, Sonoma VIN S/T Service Manual ' Steering ' Power Steering System ' Repair Instructions ' Document ID: 416283
Steering Gear Replacement (4WD) Removal Procedure Tools RequiredJ 24319-B Steering Linkage Puller
Notice: Do not rotate steering shaft after steering column has been removed. Damage to SIR components may occur.
  1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls 4.3L.

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  3. Place a drain pan below the steering gear.
  4. Remove the inlet and the outlet hoses from the power steering gear.
  5. Cap or tape the ends of the hoses and the gear fittings in order to prevent dirt from entering the system.

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  6. Remove the intermediate shaft shield from the steering gear.

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  8. Remove the lower intermediate shaft coupling bolt.
  9. Draw alignment marks on the lower intermediate shaft coupling and the steering shaft.
  10. Remove the lower intermediate shaft coupling from the steering shaft.
  11. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  12. Remove the steering linkage shield. Refer to Steering Linkage Shield Replacement in Steering Linkage.

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  14. Remove differential carrier shield mounting bolts.
  15. Remove the differential carrier shield.

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  17. Remove the pitman arm ball stud nut at the relay rod.

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  19. Disconnect pitman arm from relay rod using J 24319-B .

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  21. Remove the steering gear mounting bolts and the washers from the frame.
  22. Remove the steering gear.
  23. Remove the pitman arm. Refer to Pitman Arm Replacement in Steering Linkage.
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Is it hard to replace the steering gear box ?

If you have the time, patience, and a little auto knowledge, it's shouldn't hard at all..
This should help greatly: http://repairpal.com/steering-gearbox-replacement
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Too much play in the steering wheel.

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