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Anonymous Posted on Aug 25, 2013

Cooling fan 2 control circuit malfunction

Cooling fan 2 control circuit malfunction

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2003 pontiac aztek AWD radiator fans not working. They won't come on with the A/C either, however the A/C is still cold and the heat is hot.

This could be a few things. Check the fuse and relay for the fan. They will be in the fuse box under the hood.
Check the wire connectors to the fan. They could be dirty or corroded. If you can disconnect this connector you could apply a 12 volt supply directly to the fan to see if it 'kicks in'.
If these are OK. It might be the sensor that trips the fans on and off. That will be located on or near the thermostat housing.
If your engine is running hot it could be a faulty thermostat not operating the sensor correctly.
Running a vehicle with no cooling fans isn't a good idea as it'll overheat, cook the engine and cost you serious money to fix.
**If your are in any doubt get a Good mechanic to look at it. Most mechanics won't charge to check a vehicle.**
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I have an 05rendezvous,need to locate switches for cooling system,fans aren't co ming on & now I'm going to need a new radiator,cuz plastic broke.But it broke before fans gave out.Which I changed stat

The engine cooling fan system is controlled by the body control module (BCM) and the powertrain control module (PCM) or engine control module (ECM). The BCM performs the calculations as to how long, when and what speed the cooling fans should turn on. The BCM then sends a class 2 message to the PCM/ECM to engage the cooling fan relays. If there is a malfunction with the BCM, the PCM/ECM will control the engine cooling fans independently. The engine cooling system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the PCM/ECM to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood accessory wiring junction block. The ground path is provided at G100.
During low speed operation, the PCM/ECM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 fuse through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the cooling fan 2 relay and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation the PCM/ECM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3 second delay, the PCM/ECM supplies a ground path for the cooling fan 3 or S/P relay and the cooling fan 2 relay through the high speed cooling fan relay control circuit. This energizes the cooling fan 2 relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the cooling fan 2 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 fuse on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
The BCM and PCM/ECM command Low Speed Fans on under the following conditions:
?€¢
Engine coolant temperature exceeds approximately 106?°C (223?°F).


?€¢
A/C refrigerant pressure exceeds 1 310 kPa (190 psi).


?€¢
After the vehicle is shut off if the engine coolant temperature at key-off is greater than 140?°C (284?°F) and system voltage is more than 12 volts. The fans will stay on for approximately 3 minutes.

The BCM and PCM/ECM command High Speed Fans on under the following conditions:
?€¢
Engine coolant temperature reaches 110?°C (230?°F).


?€¢
A/C refrigerant pressure exceeds 1 655 kPa (240 psi).


?€¢
When certain DTCs set.


The three relays are located in the under hood fuse / relay box ! You need to have it checked for DTC'S -diagnostic trouble codes ! An you need a GM Tech 2 scan tool !
This diagnostic procedure supports the following DTCs:
?€¢
DTC P0480 Cooling Fan 1 Relay Control Circuit


?€¢
DTC P0481 Cooling Fan 2 and 3 or S/P Relay Control Circuit


?€¢
DTC P0691 Cooling Fan 1 Relay Control Circuit Low Voltage


?€¢
DTC P0692 Cooling Fan 1 Relay Control Circuit High Voltage


?€¢
DTC P0693 Cooling Fan 2 and 3 or S/P Relay Control Circuit Low Voltage


?€¢
DTC P0694 Cooling Fan 2 and 3 or S/P Relay Control Circuit High Voltage


  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, command the Fans Low Speed ON and OFF.
Do the low speed engine cooling fans turn ON and OFF with each command?
Go to Step 3
Go to Step 4

3

Important:: A 3 second delay occurs before the powertrain control module (PCM)/engine control module (ECM) changes the cooling fan speed.
With a scan tool, command the Fans High Speed ON and OFF.
Do the high speed engine cooling fans turn ON and OFF with each command?
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Service engine Soon light on. Code P0481 on Scanner. Both fans will come on without A/C compressor on so fans are working.

It sounds like you have a control problem , The ECM or PCM energize the relay by supplying a ground or power depending on the manufacturer ! What make , year model vehicle ! P0481 Cooling Fan 2 Control Circuit Malfunction
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Coolant fan circuit malfunction / fan 1 or fan 2 or a sensor?

DTC P0480 - Cooling Fan Relay 1 Control Circuit
DTC P0481 - Cooling Fan Relay 2 Control Circuit.

You have a bad wire between the PCM and the relays, or a power supply issue to them. Test descriptions on TSB its available.

Feel free to contact us if need additional details. Hope this helps; also keep in mind that your feedback is important and I'll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using Fixya, and have a nice day.
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Diagnostic code for my 2007 saturn ion says p0480 cooling fan 1 control circuit malfunction. what does this mean.

WHAT IT MEANS YOUR FAN CONTROL RELAY CONTROL CIRCUIT IS OPEN OR SHORTED TO GROUND. FAN CONTROL RELAY CONTROL CIRCUIT IS SHORTED TO SYSTEM POWER. THE FAN CONTROL RELAY POWER CIRCUIT IS OPEN CHECK COOL FAN 1 FUSE. FAN CONTROL RELAY IS DAMAGED OR HAS FAILED. PCM HAS FAILED.I LISTED ALL POSSIBLE CAUSES TO CODE PO480.
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Check engine light - dignostic code P0480

P0480 Cooling Fan I Control Circuit Malfunction, check the fan fuse and Replace the malfunctioning fan control relay 1 - Replaced cooling fan 1
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Code p1652 on a 1996 pontiac grand prix does anyone know what it means the book for computer codes is incomplete

Trouble code P1652 means: Cooling Fan 2 Relay Control Circuit Malfunction

I would start by checking power supply to the cooling fans,making sure the coolant system is full,& using a scn tool to verify the proper operation of the cooling fan system.Here is some info to help you.

The Powertrain Control Module (PCM) controls the operation of the cooling fans. This is accomplished by providing a ground path for the cooling fan relay coils within the PCM. The relay contacts will close and complete the circuit between the fusible link at the battery junction block and the fan motors. Whenever there is a fan ON request both fans will be running.

Power for the fan motors is supplied through a fusible link at the battery junction block. Battery positive voltage is applied to the cooling fan relay contacts and coils. The cooling fan relays are energized when current flows through the relay coils to ground at the PCM. The cooling fan relay #1 control circuit is used for low speed cooling fan operation. The cooling fan relay #1 control circuit and the cooling fan relay #2 and #3 control circuit are both grounded for high speed fan operation. The cooling fan relay control circuits are monitored by the PCM. Before using the Electric Cooling Fans diagnostic tables be sure to perform the Powertrain On-Board Diagnostic System Check. If diagnostic trouble codes P1651 or P1652 are present, use the appropriate DTC diagnostic tables prior to performing Electric Cooling Fans diagnostics.

Important:
When certain Diagnostic Trouble Codes (DTCs) are present, the PCM may command the cooling fans to run all the time. It is important to perform the Powertrain On-Board Diagnostic System check prior to diagnosing the engine cooling fans.The PCM will complete the ground path for cooling fan relay #1 under any of the following conditions:
- When engine coolant temperature exceeds 105°C (221°F)
- When A/C is requested and ambient temperature is greater than 10°C (50°F)
- When A/C refrigerant pressure is greater than 190 psi (2 volts)

For high speed cooling fans operation, the PCM will delay control of the cooling fan #2 and #3 relays for 6 seconds. The 6 second delay ensures that the cooling fan electrical load will not exceed the capacity of the system. The PCM will complete the ground paths for cooling fan relays #1, #2, and #3 under any of the following conditions:
- When engine coolant temperature exceeds 113°C (235°F)
- When A/C refrigerant pressure is greater than 275 psi (2.9 volts)

If a problem that involves the low speed cooling fan relay control circuit (cooling fan relay #1 control) exists, DTC P1651 should set. If the problem affects the high speed cooling fan relay control circuit (cooling fan relay #2 and #3 control), DTC P1652 should set. A problem with the ECT sensor should set DTC P0117, P0118, P1114, or P1115. Any of these DTCs will affect cooling fan operation and should be diagnosed before using the Electric Cooling Fan Diagnosis table. The Electric Cooling Fan Diagnosis table should be used to diagnose the PCM controlled cooling fans only if no DTC is set.
Hope this help to solve your poblem (remember rated and comment this help).
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