1994 kawasaki ZZR 600 Logo

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Anonymous Posted on Apr 22, 2010

Refitting coils i need to replace the coils on my ZZR600 D1 i beleive they are under the tank. is this the case and what is the easiest way to go about it

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  • Master 440 Answers
  • Posted on Apr 22, 2010
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Joined: Jun 27, 2009
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Yes remove tank & there is good access to the coils. It is a good idea to label the H.T. leads & +/- wires (red is +) for ease of assembly
It is unlikely that you NEED to replace both coils to rectify a sparking problem

Ride safe
Bike-Doc
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I have a zzr 600 zzr kawasaki and all at once it quit firing could you please help?

If your Kawasaki ZZR600 suddenly stopped firing, there are several possible reasons for this. Here are some troubleshooting steps you can take to identify and resolve the issue:
  1. Check the battery: A weak or dead battery can prevent the engine from starting. Make sure the battery is fully charged and has a voltage of at least 12.5 volts.
  2. Check the spark plugs: The spark plugs may be fouled, worn out, or damaged. Remove the spark plugs and inspect them for signs of wear or damage. If necessary, replace the spark plugs.
  3. Check the ignition system: The ignition coils, ignition module, and wiring may be faulty. Use a multimeter to test the resistance of the coils and check the wiring for continuity. Replace any faulty components as needed.
  4. Check the fuel system: The fuel filter may be clogged, the fuel pump may be faulty, or there may be a problem with the fuel injectors. Check the fuel pressure and flow, and inspect the fuel filter and injectors for any signs of clogging or damage.
  5. Check the carburetor (if applicable): If your ZZR600 has a carburetor, it may be dirty or clogged. Remove the carburetor and clean it thoroughly with carburetor cleaner.
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Some bikes have a vacuum petcock. Whenever the bike started up the petcock opened itself up and whenever it shut down, the petcock shut down too. Check to see if the petcock is set to on. Check to see if the fuel line is hooked up. Check to see if you have a vacuum line, and if it's hooked up. Check to see if the gas tank were possible vacuum locking due to a clogged vent. Alternately haul off the carbs and clean them out. Check to see if the fuel filter is clogged. Also after cleaning the carb and refitting it you will need to add vacuum to that fitting. It is a safety devise to shut the fuel off to the carb. In case the rider forgets a small hand vacuum pump from harbor freight will do the job just fine

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