No Assembly page in manual. Where does washer and spring washer go in nut and bolt assembly? Thx

Hello Russell,

If you replacing the front struts as an assembly the springs will be equipped and ready to install.

If your purchasing the strut assembly without the coil springs you will need a spring compressor.

1. Before servicing the vehicle a service manual for safety precautions should be consulted.
2. Raise and support the vehicle.
3. Remove the tire and wheel assembly.
4. Support the lower control arm outboard end.
5. Remove the upper shock nuts.
6. Remove the stabilizer link lower nut and then separate the stabilizer link from the lower control arm to gain access to the lower shock bolt.
7. Remove the lower shock bolt.
8. Remove the shock.

To install:

1. Install the upper part of the shock into the frame bracket.
2. Install the nuts. Tighten to 45 ft. lbs. (61 Nm).
3. Install the lower part of the shock into the lower control arm. Tighten the bolt to 155 ft. lbs. (210 Nm).
4. Install the stabilizer link lower nut to the lower control arm.
5. Remove the support from the lower control arm outboard end.
6. Install the tire and wheel assembly.
7. Remove the support and lower the vehicle.

Strut and Spring Assembly Removal

1. Raise the vehicle on a hoist.
   

1. Remove the front wheel and tire assembly.
   

1. CAUTION: To avoid damage to the 6mm drive hole in the front stabilizer bar link ball stud, do not use an Allen wrench to break loose or tighten to final torque the front stabilizer bar link-to-front shock absorber nut.
   Remove the stabilizer bar link retaining nut and disconnect the link from the strut.
   

1. CAUTION: Do not allow the halfshaft to move outboard. Over extension of the CV joint may result in the separation of internal parts, causing failure of the joint.
   Remove the strut assembly-to-steering knuckle pinch bolt. If required, slightly spread the steering knuckle to ease the removal of the strut. Pry down on the lower control arm and roll the strut base out of the knuckle. Do not pry on the halfshaft, as damage may result. Wire the steering knuckle up to prevent the halfshaft from moving outboard.
   

1. Partially lower the vehicle.
   

1. Support the strut assembly and remove the top three mount-to-strut tower nuts. Remove the strut assembly from the vehicle.
   

1. CAUTION: The strut assembly is under spring tension. Attempting to disassemble the strut without properly compressing the spring can result in injury.
   Using a suitable spring compressing tool, slightly compress the strut spring to relieve initial tension. Loosen the upper rod nut. Continue to compress the spring until the tension is relieved. Remove the upper rod nut.
   

1. Remove all upper mounting parts, coil spring, and coil spring isolators from the strut and save them for reassembly. Carefully note the position of each part during removal to ensure proper reassembly. Inspect each part for wear and damage as it is removed.
   

Installation

1. CAUTION: The bearing and seal assembly is press-fit onto the upper mount. The mount washers must be installed in the correct orientation.
   NOTE: Be sure to check the spring insulator for damage before assembly. If the outer metal splash shield is bent or damaged, it must be carefully bent back, so it does not touch the locator on the bearing and seal assembly.
   
   NOTE: New gas struts are shipped with the rod in a locked down position. To extend the new strut, remove the external tie down and/or rotate the upper end of the rod, counterclockwise.
   
   Install the coil spring insulator, coil spring, and upper mounting parts to the new strut assembly. Make sure the spring is correctly seated in both spring seats.
   

Item Part Number Description 1 ? Dust Boot (Part of 18045) 2 N803826-S100 Front Shock Absorber Mounting Bracket Nut
(3 Req'd) 3 N803952-S100 Washer 4 N808625-S100 Front Shock Absorber Nut 5 18183 Front Shock Absorber Mounting Bracket 6 3B455 Front Suspension Bearing and Seal 7 5310 Front Coil Spring 8 5414 Front Spring Insulator 9 18045 Front Shock Absorber A ? Tighten to 35-40 Nm
(25-30 Lb-Ft) B ? Tighten to 55-63 Nm
(40-46 Lb-Ft)

1. CAUTION: Do not over tighten the lock nut; damage to the lock nut or piston rod could result.
   Install new rod lock nut and tighten it to 55-63 Nm (40-46 lb-ft).
   

1. Remove the spring compressing tool.
   

1. Position the strut assembly into the vehicle. Install the three mount-to-strut tower nuts. Tighten the nuts to 35-40 Nm (25-30 lb-ft).
   

1. Partially raise the hoist.
   

1. Position the strut assembly to the steering knuckle. Install the pinch bolt and tighten it to 115-132 Nm (85-97 lb-ft).
   

1. Position the stabilizer link to the strut assembly and install the retaining nut. Tighten the nut to 90-100 Nm (66-74 lb-ft).
   

1. Install the front wheel and tire assembly.
   

1. Lower the vehicle.
   

hope this helps

1 Raise and support the vehicle with safety stands. While the vehicle is raised, remove the wheel and tire. This will give you access to remove the two lower bolts and nuts from the strut. Remove the upper flange retaining bolts.

2

Slide the strut spring assembly out from the vehicle. Using a strut spring tool, collapse the spring. Remove the center nut, upper bearing flange assembly and collapsed spring. Discard the old strut and replace with new strut. Discard the upper nut and replace with new nut. Do not release the spring tool from the spring.

3

Install collapsed spring with tool in place onto the new strut. The spring does not need to be replaced unless it is broken. Be sure to note the position of the spring ends on the strut. Install upper bearing flange, making note of the position of the spring end on the flange. Install center nut and tighten to specs. Then remove the spring tool.

4

Put the completed strut and spring assembly back onto the vehicle. Tighten nuts and bolts to manufacturer specifications. Install the wheel and tire. Lower vehicle.

good luck
yz-maniac......

The struts model (MacPherson Strut),are both in front and back of this car.
2000 - 2006 Hyundai Elantra Shock Absorber and Strut Assembly - Rear, Driver Side, KYB GR-2/EXCEL-G, Twin tube, Strut Assembly. $72
2000 - 2006 Hyundai Elantra Shock Absorber and Strut Assembly - Rear, Passenger Side, KYB GR-2/EXCEL-G, Twin tube, Strut Assembly $68
1996 - 2006 Hyundai Elantra Shock Absorber and Strut Assembly - Front, Driver Side, KYB GR-2/EXCEL-G, Twin tube, Strut Assembly $67
1996 - 2006 Hyundai Elantra Shock Absorber and Strut Assembly - Front, Passenger Side, KYB GR-2/EXCEL-G, Twin tube, Strut Assembly $63
Of course this is only the cartridge, you have to transfer the spring, and the top mount of the existing strut. You need a pair of coil spring compressor to do the job. The basic procedure to replace a strut is:
Remove the top nuts that secure the strut assembly to the frame mount inside the engine compartment. Do not remove the center nut.
Mark the lower strut mounting location on the hub for installation reference. The alignment will be close if the new strut is installed in the same position.
Remove the bolts that hold the strut assembly to the hub.
Remove the strut assembly from the vehicle.
Mark the top mount for installation reference. Using a side mounted spring compressor, compress the spring and remove the top nut and retaining washer. Pull strut assembly out from the bottom of spring.
Slide the new strut assembly up into the spring and reposition the top mount onto the spring in the same position that it was removed. Install the retaining washer and top nut.
Tighten the top nut to the manufacturer's specifications and carefully remove the spring compressor.
Place the strut assembly back into the vehicle.

Removal & Installation To Remove:

1. Before servicing the vehicle refer to the precautions at the beginning of this section
2. Loosen the lug nuts on the wheel and tire assemblies but do not remove the lug nuts
3. Raise and support the vehicle
4. Remove or disconnect the following:
   • Wheel and tire assemblies
   • Axle lubricant into a suitable container
   • Rear driveshaft
   • Parking brake cable
   • Brake calipers
   • Shock absorbers from the axle brackets
   • Vent hose from the rear axle vent fitting
   • Nuts and the washers from the U-bolts
   • U-bolts, spring plates and spacers from the axle assembly
5. Lower the axle assembly from the vehicle

To Install:

1. Place the rear axle assembly under the vehicle
2. Align the rear axle assembly with the springs then connect the spacers, spring plates and the U-bolts to the rear axle
3. Raise the rear axle assembly into position
4. Install or connect the following:
   • Washers and nuts to the U-bolts; Torque to: 59 lb-ft. (80 Nm) then, Torque to: 89 lb-ft. (120 Nm)
   • Vent hose to the rear axle vent fitting
   • Shock absorbers to the rear axle
   • Brake calipers (See: Brake Caliper)
   • Parking brake cable (See: Parking Brake Cable)
   • Rear driveshaft (See: Rear Driveshaft)
   Wheel lug nut tightening sequence
   
   
5. Fill the rear axle with lubricant
6. Bleed the brake system (See: Brake Bleeding)
7. Install the wheel and tire assemblies
8. Lower the vehicle to the ground
9. Torque lug nuts as follows:
   • Single Wheel: Torque to: 140 lb-ft. (190 Nm)
   • Dual Wheel: Torque to: 175 lb-ft. (240 Nm)
10. Road test the vehicle to check performance

Automatic Locking Hub

1. Shift transfer lever to the ``2H'' position, then move vehicle forward and rearward approximately three feet.
2. Raise and support vehicle, then remove wheel and tire assemblies.
3. Disconnect brake hose from caliper.
4. Remove caliper locking bolt.
5. Rotate pad assembly upward then remove pad retaining clip and caliper assembly
6. Remove brake pad support bracket.
7. Remove hub cap retaining bolts, then the hub cap, Fig. 15.
8. Remove housing assembly, snap ring and shims.
9. Remove drive clutch assembly, inner cam and lock washer.
10. Using tool J-36827 or equivalent, remove hub nut.
11. Remove hub and disc assembly.Manual Locking Hub
    
    
    1. Shift transfer lever to the ``2H'' position and set free wheeling hub into Free position.
    2. Raise and support vehicle, then remove wheel and tire assemblies.
    3. Disconnect brake hose from caliper.
    4. Remove caliper locking bolt.
    5. Rotate pad assembly upward then remove pad retaining clip and caliper assembly
    6. Remove brake pad support bracket.
    7. Remove housing assembly retaining bolts then the housing assembly Fig. 16.
    8. Remove snap ring and shims.
    9. Remove body assembly and lock washer.
    10. Using tool J-36827 or equivalent, remove hub nut.
    11. Remove hub and disc assembly

About an hour a side...This is the whole job and pictures....

The hub and wheel bearing unit is serviced as a complete assembly. Replacement of the front drive hub and bearing assembly can be done without having to remove the steering knuckle from the vehicle. However, if the hub/bearing assembly is frozen to the steering knuckle, removal of the steering knuckle is required.

1. Disconnect the negative battery cable.
   
2. Remove the cotter pin from the end of the stub axle. Remove the nut lock and spring washer. With the brakes applied, loosen, but do NOT remove the axle nut and washer with the vehicle still on the ground or damage to the wheel bearing will result.
   
3. Raise and safely support the vehicle. Remove the wheel.
   
4. Remove the front brake caliper assembly from the steering knuckle assembly and support from the strut assembly using a strong piece of wire.
   
1. Remove the front brake rotor from the hub/bearing assembly.
   
2. Remove the retaining nut and washer from the halfshaft stub axle.
   
3. Remove the ABS wheel speed sensor from the steering knuckle.
   
4. Remove the 4 hub and bearing assembly mounting bolts from behind the steering knuckle.
   
5. Remove the hub and bearing assembly from the steering knuckle.
   
5. To install:
   
   1. Thoroughly clean the mating surfaces of the steering knuckle and the hub and bearing assembly of any foreign material or nicks so the surfaces are clean and smooth.
      
   2. Install the new hub and bearing assembly and tighten the mounting bolts in a crisscross pattern to 45 ft. lbs. (65 Nm). Be sure the hub and bearing assembly is seated squarely against the front steering knuckle.
      
   3. Install the disc brake rotor.
      
   4. Install the brake caliper assembly onto the steering knuckle.
      
   5. Install the axle washer and nut. Tighten but do not torque.
      
   6. Install the ABS wheel speed sensor.
      
   7. Install the wheel and lug nuts. Torque the lug nuts, in sequence, to 95 ft. lbs. (129 Nm).
      
   8. Lower the vehicle. Do NOT roll the vehicle until the axle nut has been properly torqued or damage to the front wheel bearings will result.
      
   9. With the vehicle's brakes applied, torque the axle nut to 180 ft. lbs. (244 Nm). Install the spring washer, nut lock and a new cotter pin. Wrap the cotter pin prongs tightly around the axle nut lock.
      
   10. Reconnect the negative battery cable. Check the wheel alignment.
       

The hub/bearing assembly is attached to the steering knuckle with four bolts



Removing a hub/bearing assembly




If the hub/bearing is "frozen" to the steering knuckle, separate the ball joint and lightly tap on the hub/bearing from behind




The hub/bearing assembly should free itself from the steering knuckle

About $60 a hub.

Installation

1. CAUTION: The bearing and seal assembly is press-fit onto the upper mount. The mount washers must be installed in the correct orientation.
   NOTE: Be sure to check the spring insulator for damage before assembly. If the outer metal splash shield is bent or damaged, it must be carefully bent back, so it does not touch the locator on the bearing and seal assembly.
   
   NOTE: New gas struts are shipped with the rod in a locked down position. To extend the new strut, remove the external tie down and/or rotate the upper end of the rod, counterclockwise.
   
   Install the coil spring insulator, coil spring, and upper mounting parts to the new strut assembly. Make sure the spring is correctly seated in both spring seats.
   

Item Part Number Description 1 — Dust Boot (Part of 18045) 2 N803826-S100 Front Shock Absorber Mounting Bracket Nut
(3 Req'd) 3 N803952-S100 Washer 4 N808625-S100 Front Shock Absorber Nut 5 18183 Front Shock Absorber Mounting Bracket 6 3B455 Front Suspension Bearing and Seal 7 5310 Front Coil Spring 8 5414 Front Spring Insulator 9 18045 Front Shock Absorber A — Tighten to 35-40 Nm
(25-30 Lb-Ft) B — Tighten to 55-63 Nm
(40-46 Lb-Ft)

1. CAUTION: Do not over tighten the lock nut; damage to the lock nut or piston rod could result.
   Install new rod lock nut and tighten it to 55-63 Nm (40-46 lb-ft).
   

1. Remove the spring compressing tool.
   

1. Position the strut assembly into the vehicle. Install the three mount-to-strut tower nuts. Tighten the nuts to 35-40 Nm (25-30 lb-ft).
   

1. Partially raise the hoist.
   

1. Position the strut assembly to the steering knuckle. Install the pinch bolt and tighten it to 115-132 Nm (85-97 lb-ft).
   

1. Position the stabilizer link to the strut assembly and install the retaining nut. Tighten the nut to 90-100 Nm (66-74 lb-ft).
   

1. Install the front wheel and tire assembly.
   

1. Lower the vehicle.
   

1.Turn ignition to OFF position to place steering column in unlocked position.
2.Remove hub nut
3.Loosen, but do not remove, three top mount-to-shock tower
4.Raise vehicle on a hoist.
5.Remove tire and wheel assembly
6.Move brake caliper and wire out of the way
7.Remove brake rotor
8.Remove cotter pin from tie rod end stud and remove slotted nut.
Discard cotter pin and nut
9.remove tie rod from knuckle
10.Remove stabilizer bar link nut, and remove link from strut
11.Remove and discard lower arm-to-steering knuckle pinch bolt and nut. (A drift punch may be used to remove bolt.) Using a screwdriver, slightly spread knuckle-to-lower arm pinch joint and remove lower arm from steering knuckle.
12.Press halfshaft from hub
13.Remove shock absorber strut-to-steering knuckle pinch bolt. Using a large screwdriver, slightly spread knuckle-to-strut pinch joint, if required, for removal
14.Remove steering knuckle and hub assembly from shock absorber strut
15.Remove three top mount-to-shock tower nuts and remove strut and spring assembly from vehicle
16.Compress spring with Spring Compressor
17.Place 10mm box-end wrench on top of shock strut shaft and hold while removing top shaft retaining nut with a 21mm 6-point crow foot wrench and ratchet
18.Loosen Spring Compressor , then remove top mount bracket assembly, bearing plate assembly and spring.
INSTALLATION
1.Place a 10mm box-end wrench on top of shock strut shaft and hold while tightening top shaft retaining nut with a 21mm 6-point crow foot wrench and ratchet to 53-72 Nm (40-53 lb-ft).
2.Install strut and spring assembly and three top mount-to-shock tower nuts
3.Install steering knuckle and hub assembly to shock absorber strut.
4.Install a new shock absorber strut-to-steering knuckle pinch bolt. Tighten to 98-132 Nm (73-97 lb-ft).
5.Install halfshaft into hub
6.Install lower arm to steering knuckle ensuring that ball stud groove is properly positioned and boot seal is not damaged. Install a new pinch bolt and nut. Tighten to 53-72 Nm (40-53 lb-ft).
7.Install stabilizer bar link to strut and install a new stabilizer bar link nut. Tighten to 77-103 Nm (57-75 lb-ft).
8.Install tie rod end onto knuckle.
9.Install a new tie rod end slotted nut. Tighten to 31-47Nm (23-34 lb-ft).
10.Install a new slotted nut retaining cotter pin.
11.Install brake rotor
12.Install brake caliper
13.Install tire and wheel assembly
14.Tighten three top mount-to-shock tower nuts to 30-40Nm (23-29 lb-ft).
15.Lower vehicle and tighten hub nut to 230-275 Nm (170-202 lb-ft)
16.Depress brake pedal several times prior to moving vehicle.

Hope this helps. Good luck !

i don't think you have to do any repairs from the top end. I will list most fromFord shop manual. Please rate as Fixya if this answers your questions. Please report back. Good luck.

Section 04-02: Suspension and Wheel Hubs, Rear 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual
REMOVAL AND INSTALLATION Spring Rear
Removal

1. Position a hoist under the rear axle housing, and raise the vehicle. Refer to Section 00-02 . Place jackstands under frame side rails.

1. Remove rear stabilizer bar as outlined.

1. Disconnect the lower studs of the two shock absorbers from the mounting brackets on the rear axle assembly .

1. Unsnap the RH parking brake rear cable and conduit (2A635) from RH upper arm retainer before lowering the rear axle assembly .

1. Lower the hoist and axle housing until the rear springs are released.

1. Remove rear spring and rear spring center mounting insulators (5741) from vehicle.
   -----------------------------------------------------------------

Shock Absorber Removal
Raise the vehicle on a hoist. 1. To assist in removing the upper attachment on shock absorbers using a plastic dust tube, place an open end wrench on the hex stamped into the dust tube's metal cap. For shock absorbers with a steel dust tube, simply grasp the tube to prevent stud rotation when loosening the retaining nut.

1. Remove the shock absorber retaining nut, washer, and insulator assembly from the stud on the upper side of the frame. Discard nut. Compress the shock absorber to clear the hole in the frame, and remove the inner insulator and washer from the upper retaining stud.
2. Remove the self-locking retaining nut, and disconnect the shock absorber lower stud from the mounting bracket on the rear axle tube.
3. Perform Shock Absorber Checks. Refer to Section 04-00 to determine shock absorbers performance.

Installation

1. Properly prime the new shock absorber . Refer to Section 04-00 , Shock Absorber Checks.

1. Place the inner washer and rear spring insulator (5536) on the upper retaining stud, and position the shock absorber so that the upper retaining stud enters the hole in the frame. While holding the shock absorber in this position, install a new rear spring insulator , washer and nut assembly on the upper side of the upper frame. Be sure to seat the rear spring insulator in the frame attaching hole. Tighten nut to 34-46 Nm (25-34 lb-ft).

1. Extend the shock absorber , and place the lower stud in the mounting bracket hole on the rear axle assembly housing. Install a new self-locking retaining nut. Tighten nut to 76.5-103.5 Nm (56-76 lb-ft).

1. Lower vehicle.

-----------------------------------------------------------------------------
Arm Lower
Removal
Refer to the illustration in Description and Operation. NOTE: To improve rear axle assembly noise and vibration concerns, the rear suspension should be fastened to the frame and rear axle assembly at the curb height position.
NOTE: If one rear suspension lower arm requires replacement, also replace the opposite rear suspension lower arm .
WARNING: TURN REAR SUSPENSION LEVELER COMPRESSOR SWITCH OFF (IF SO EQUIPPED).
NOTE: If both rear suspension arm and bushings and both rear suspension lower arms are to be removed at the same time, remove both rear springs as outlined under Rear Spring Removal. For air spring removal, refer to Section 04-05 .

1. Mark rear suspension shock absorber relative to protective sleeve with the vehicle in a static, level ground condition.

1. Remove rear stabilizer bar as outlined.

1. Raise the vehicle on a hoist, and place jackstands under the rear axle assembly . Refer to Section 00-02 .

1. Lower the hoist until the shock absorbers are fully extended to relieve rear spring pressure.

1. Support rear axle assembly under differential pinion nose as well as under rear axle assembly .

1. Remove and discard the lower arm pivot bolt and nut from the axle bracket. Then, disengage the rear suspension lower arm from the bracket.

1. Remove and discard the pivot bolt and nut from the frame bracket, and remove the rear suspension lower arm .

-----------------------------------------------------------------
Upper
Removal
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Suspension Bushing Service Set T79P-5638-A1, A2 and A5 Rear Axle Control Arm Bushing Tools T86P-5638-AH
WARNING: TURN OFF REAR SUSPENSION LEVELER COMPRESSOR SWITCH (IF SO EQUIPPED).

1. Raise the vehicle, and support the frame side rails with jackstands. Refer to Section 00-02 .
2. Support the rear axle assembly .
3. Lower the rear axle assembly , and support the rear axle assembly under differential pinion nose as well as under rear axle assembly .
4. Unsnap parking brake rear cable and conduit from upper arm retainer.
5. Remove and discard the nut and bolt retaining the rear suspension arm and bushing to the rear axle assembly housing. Disconnect the rear suspension arm and bushing from the housing.
6. Remove and discard the nut and bolt that secures the rear suspension arm and bushing to the frame bracket, and remove the rear suspension arm and bushing . If upper arm rear bushing is to be replaced, use Suspension Bushing Service Set T79P-5638-A and Rear Axle Control Arm Bushing Tools T86P-5638-AH and the following procedure:
7. Place the upper arm rear bushing remover tool in position, and pull bushing out. Using Suspension Bushing Service Set T79P-5638-A install bushing assembly into bushing ear of rear axle assembly.

------------------------------------------------
Stabilizer Bar
WARNING: TURN OFF REAR SUSPENSION LEVELER COMPRESSOR SWITCH (IF SO EQUIPPED).
Removal

1. Raise vehicle on hoist, and place jackstands under the frame side rails. Refer to Section 00-02 .

1. Lower the hoist and rear axle assembly housing until the shock absorbers are fully extended.

1. Disconnect rear stabilizer bars from rear stabilizer bar link and bushing (5C488) . Remove bolts and stabilizer bar bracket (5486) retaining rear stabilizer bar to rear axle assembly .