2004 Hyundai Elantra Logo
Posted on Apr 19, 2009

Replacing 2004 Hyundia Elantra O2 Sensor

I have a 2004 Hyundia Elantra. The original sensor has 5 wires (Blue, black, white, yellow and gray). Bosch universal replacement sensor (before catalytic converter) has 4 wires (black for signal; white (2) for heater and gray for ground).
Can this work and if so how....

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Had the same problem You need to go to dealer and order an O2 sensor with California emissions. The wire will be longer and fit into the prong

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2010 Dodge Caliber 02 sensor wire clip bad ,new O2 sensor has no clip need to know what 4 wires wire together

The 2010 Dodge Caliber O2 sensor wiring has four wires: two white, one gray, and one black. The wires are typically color-coded, so you should be able to match them up with the wires on the replacement O2 sensor.
Here is how the wires are typically connected:
  • White wire: Sensor signal wire
  • White wire with black stripe: Sensor signal ground wire
  • Gray wire: Heater power supply
  • Black wire: Heater ground
You can use a multimeter to confirm the correct wires if you're unsure.
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Need to splice 2005 Toyota Corolla o2 sensor wires. factory: blue,white,black,black. Bosch: gray,black,white,white. what colors match to what?

Personally I would join the two blacks to the two whites, the white to the black and the blue to the grey, most it can do is blow a fuse or not work so worth a try, looks like the blue is possibly 5v ref voltage from ecu white earth and blacks are data back to ecu?
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I am replaceing my existing o2 sensor with a bosch oe smartlink universal sensor. the existing wires are brown/yellow, gray, pink/black. and green. how do I wire the new sensor to the old wires?

you need the factory color code and the bosch color codes.
then wire per that. there is no other way. (universal)
that is the penalty for not using a PNP sensors, plug and play.
do not mess up,wiring the 1 heater to the CELL + wire
risks blowing out the senor or ECU. a $500 error.

here a list. 89-98 list.
first the bosch list ,with comments. my 91 , just and example.
http://www.fixkick.com/oxy-sensor/bosch-pinout.JPG

all bosch unversals sensors have a paper inside,
and is very hard to read and understand.
my guess is it fails german translations.....
no biggy
your car is a 4 wire sensor.
on my cars 96 , the heater wires are non polar so are much easier. lets do them first.
the bosch color is.white, on my car its blk.
so i wired, bosch white to my cars black. x2
bosch gray is sensor ground, (special) wired to cars white wire.
every year, suzuki changes wire colors, not reading the FSM is FAIL.
and last my Bosch CELL+ pin is black and wires to my cars blue.
O2 are like battery CELLS, and are Polar.
Suzuki changed the blue color like a drunk sailor spends money.
a royal PITA. that is. LOL !

the for sure solution is to look it up in the FSM.
for all wire, find your blue, and win !
http://www.scantool.net/software/alldata-diy-1-month-subscription.html


see the 9 times suzuki changes here, prior to 2004

http://www.fixkick.com/sensors/OxyGen_sensor_help.html

did they change in 2006, ? Ill never know, as Suzuki is bust here.
nor will i pop for $15 to find out. When my Suz, dies, that be the end.
btw 2: the sensor colors on any suzuki are "NCA". FSM drawings.
no color assigned.
the colors mentioned are HARNESS colors in the sensor side.
suzuki uses many different brands sensors and colors, or reserves the right to do so at anytime. Bosch, NGK, Delphi, etc.
tricky huh? thus the pages , linked.
back in 1996 they should have set ISO standards but did not....

i hope that is not confusing.
but in a nut shell.
1: grab bosch sheet,
2: grab the car schematic, for ECU. (fsm, or alldata, or mitchells)
there is your answer.
no man as the blue wire color on all car or all suzuki;'s
not yet. tell my yours and ill update my records.
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Bosch 02 sensor downstream on a 1996 Jeep grand cherokee 4.0 motor. I have no wire harness to match the colors to. bosch has two white, one grey and one black. Jeep has orange/green,black/brown,black/blue...

The two white are the heater
The black the ground
The gray the O2 Sensor output,
you back probe to check Voltage
& Switching Times

The vehicle wiring harness does not have to match
the sensor, BUT -- you need to have the same
connector on the sensor

If you have a universal cut & splice, you have junk,
and we given the wrong part

Get a Bosch or NGK, OEM sensor & just
plug it in
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Black/White = E2G

Yellow/Green = THA (This is the IAT signal to the PCM)

Gray = VG

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1) ECM Fan Clutch 1) K160 18BR/OR Park Lockout Solenoid Control Green
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4) Not Used
4) Not Used
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Good luck, and rated this help (and us chat).
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O2 sensor wiring diagram

A new 02 sensor will come with new wires and connector. If not get back with me I think there is a repair kit for that problem.
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Replacing O2 Sensor What color are the original: Wires

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