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Anonymous Posted on Jan 23, 2011

I have bought several of the MQ3-45 pumps. Most have them have had no prblems. I recently bought three more and installed one in my house and two in another. All three have had water leak into the control panel. I returned one and a month later it is doing it again. I dried it out but it won't start, just make's a humming sound now. Thank's for any info, these pump's are all in door's

  • Anonymous Jan 26, 2011

    the pumps are all new, talked to an expert, said they will sweat and will fill the switch chamber with water which goes down into the motor. I see the new improved models have addressed this problem with drain holes, they said to try and kick start it with a screwdriver, no luck, changed the capacitor, did'nt work. I live in the Bahamas. I've installed several of these pump's and have never had this problem, one has been in 5 years. ????

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Mike Goody

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  • Contributor 22 Answers
  • Posted on Jan 24, 2011
Mike Goody
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That's odd - are the pumps new and unused? if so speak to your nearest Grundfos expert - What part of the world are you in?

  • Mike Goody Jan 28, 2011

    Hmm, Grundfos is a very highly regarded organisation and on the basis of what you say it seems to me that they have a question or two to answer here. I haven't experienced the problems that you describe with moisture or condensation entering the electrics; but on the other hand we have only sold a small quantity of this model. If the motor won't respond to new condensor or hand starting I'd say that the windings are u/s. Why don't you email Grundfos direct - I tried looking for a Grundfos agent in your area, but was referred to their office in Spain, which doesn't seem right. Go tohttp://www.grundfos.com/nav/contact.html... and put the question to them direct - I'd be interested to hear the outcome.
    Mike G

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Cracked water pump

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How to replace the water pump

Water Pump
REMOVAL & INSTALLATION
CAUTION
Never open, service or drain the radiator or
cooling system when hot; serious burns can occur from the steam and hot coolant.
Also, when draining engine coolant, keep in mind that cats and dogs are
attracted to ethylene glycol antifreeze and could drink any that is left in an
uncovered container or in puddles on the ground. This will prove fatal in
sufficient quantities. Always drain coolant into a sealable container. Coolant
should be reused unless it is contaminated or is several years old.

2S-ELC Engines

  1. Drain the cooling system.
  2. Remove the timing belt as described in this section.
  3. Remove the alternator adjusting bar.
  4. Disconnect the lower radiator hose from the water inlet housing.





    Fig. 1: Exploded view of the water pump mounting
    89553g42.gif



  5. Disconnect the water temperature switch from the water inlet housing.
  6. Disconnect the water by-pass hose from the water pump.
  7. Remove the two heater pipe clamp bolt. Remove the two nuts and heater pipe
    with gasket. Replace the gasket.
  8. Loosen the three water pump mounting bolts in the indicated sequence.





    Fig. 2: Water pump bolt loosening sequence for 2S-ELC and 3S-FE
    engines
    89553g43.gif



  9. Remove the water pump and O-ring. If the water pump is stubborn, tap it a
    few times with a rubber mallet.
  10. Installation is the reverse of removal. Make sure all the water pump and
    engine contact surfaces are clean and install the new O-ring into the pump cover
    groove.
  11. Install the water pump with the three bolts. Tighten the bolts in sequence
    to 82 inch lbs. (9 Nm).
  12. Fill the cooling system to the proper level with a good brand of ethylene
    glycol based coolant. Start the engine and inspect for leaks.

3S-FE Engines

  1. Drain the cooling system.
  2. Disconnect the water temperature switch connector from the water inlet
    housing.
  3. Disconnect the lower radiator hose from the water inlet housing.
  4. Remove the timing belt and timing belt pulleys as described in this section.

  5. Remove the two nuts attaching the water by-pass pipe to the water pump
    cover.
  6. Remove the three water pump-to-engine attaching bolts.
  7. Pull the water pump and the water pump cover out from the engine.
  8. Remove the two O-rings and gasket. Discard them and replace with new.
  9. Installation is the reverse of removal. Secure the water pump onto the
    engine and install the three bolts. Tighten the bolts in an alternate pattern to
    82 inch lbs. (9 Nm). Install the by-pass pipe attaching nuts and tighten them to
    82 inch lbs. (9 Nm) also.
  10. Fill the cooling system to the proper level with coolant.
  11. Start the engine and check for leaks.

5S-FE Engine

  1. Drain the engine coolant.
  2. Remove the timing belt.
  3. Remove the No. 1 idler pulley and tension spring. Remove the No. 2 idler
    pulley.
  4. Disconnect the lower radiator hose at the water inlet.
  5. Remove the alternator belt adjusting bar.
  6. Loosen the two nuts and disconnect the water by-pass pipe.
  7. Remove the three pump mounting bolts in sequence (middle, top, bottom) and
    then pull out the water pump and cover. Remove the gasket and two O-rings.





    Fig. 3: Bolt removal sequence for 5S-FE engines
    89553g46.gif

    To install:

  8. Replace the two O-rings and gasket with new ones, coat the by-pass O-ring
    with soapy water and then connect the pump cover to the by-pass pipe. Do not
    install the nuts yet!
  9. With the pump loosely connected to the pipe, install the pump and tighten
    the three bolts to 82 inch lbs. (9 Nm), in sequence (top, bottom, middle).
    Install the two by-pass pipe nuts and tighten them to 78 inch lbs. (9 Nm).
  10. The remainder of installation is the reverse of removal. Tighten each
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2VZ-FE and 3VZ-FE Engines

  1. Drain the engine coolant.
  2. Disconnect the lower radiator hose at the water inlet.
  3. Disconnect the timing belt from the water pump pulley.
  4. Remove the bolt holding the inlet pipe to the alternator belt adjusting bar
    and then remove the inlet pipe and O-ring.
  5. Remove the water inlet and thermostat.
  6. Remove the seven bolts and then pry off the water pump.
    To install:

  7. Scrape any remaining gasket material off the pump mating surface. Apply a
    0.08-0.12 inch (2-3mm) bead of sealant to the groove in the pump and then
    install the pump. Tighten the bolts to 14 ft. lbs. (20 Nm).





    Fig. 4: Apply sealant on the surface of the water pump as shown

    89553g47.gif



  8. The remainder of installation is the reverse of removal. Tighten each
    component to specifications. Connect the radiator hose and fill the engine with
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1MZ-FE Engine

  1. Drain the engine coolant.
  2. Remove the timing belt.
  3. Mark the left and right camshaft pulleys with a touch of paint. Using a
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    Separate the pulleys from the engine. Be sure not to mix up the pulleys.
  4. Remove the No. 2 idler pulley by removing the bolt.
  5. Disconnect the three clamps and engine wire from the rear timing belt cover.

  6. Remove the six bolts holding the No. 3 timing belt cover to the engine
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    Fig. 5: Unbolt the No. 3 timing belt cover from the engine
    89553p75.jpg



  7. Remove the bolts and nuts to the extract the water pump.





    Fig. 6: Water pump mounting bolt and nut locations
    89553p76.jpg



  8. Raise the engine slightly and remove the water pump and the gasket from the
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    Fig. 7: Pull the water pump from the engine and remove it from
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    89553p77.jpg






    Fig. 8: Always discard the old gasket
    89553p78.jpg

    To install:

  9. Check that the water pump turns smoothly. Also check the air hole for
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  10. Using a new gasket, apply liquid sealer to the gasket, water pump and engine
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  11. Install the gasket and pump to the engine and install the four bolts and two
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  12. The remainder of installation is the reverse of removal. Tighten each
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    • Rear timing belt cover - 74 inch lbs. (9 Nm).
    • No. 2 idler pulley - 32 ft. lbs. (43 Nm)

  13. Fill the engine coolant. Connect the negative battery cable to the battery
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  14. Top off the engine coolant and check for leaks.


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1helpful
1answer

Water pump removal

REMOVAL & INSTALLATION
2.0L Engine
  1. Disconnect the negative battery cable.
CAUTION Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant.
  1. Drain the engine cooling system.
  2. Raise and safely support the vehicle.
  3. Remove the lower radiator hose from the water pump.
If the lower radiator hose is hard to reach on the back of the water pump, remove the hose at the radiator and after the water pump is ready to be removed, pull the water pump away from the engine block until there is enough room to remove the hose from the pump.
  1. Lower the vehicle.
  2. Remove the accessory drive belt.
  3. Remove the timing belt covers and the timing belt as outlined in this Section.
  4. Remove the four water pump retaining bolts.
  5. Remove the water pump.
To install:
  1. Thoroughly clean all sealing surfaces.
  2. Install a new water pump gasket and the water pump onto the cylinder block.
  3. Tighten the retaining bolts to 12-15 ft. lbs. (16-20 Nm).
  4. Reinstall the timing belt and the timing belt covers as outlined in this Section.
  5. Reinstall the accessory drive belt.
  6. Raise and safely support the vehicle.
  7. Reinstall the lower radiator hose.
  8. Lower the vehicle.
  9. Fill the engine cooling system.
  10. Reconnect the negative battery cable.
  11. Start the engine and top off the coolant as necessary. Check for leaks.


2.5L Engine

Before continuing with this procedure, be sure three new water pump retaining bolts (W701544) are available. Due to their torque-to-yield design, the bolts stretch and cannot be reused.
  1. Disconnect the negative battery cable.
CAUTION Never open, service or drain the radiator or cooling system when hot; serious burns can occur from the steam and hot coolant.
  1. Drain the engine cooling system.
  2. Remove the water pump pulley shield.
  3. Remove the water pump drive belt.
  4. Remove the water pump inlet and outlet hoses from the water pump.
  5. Remove the three water pump to left cylinder head retaining bolts.
  6. Remove the water pump and water pump housing from the vehicle.
  7. Remove the water pump to water pump housing retaining bolts and separate the water pump from the water pump housing.
To install:
  1. Thoroughly clean all sealing surfaces.
  2. Install the water pump to the water pump housing using a new gasket and install the retaining bolts. Tighten the retaining bolts to 16-18 ft. lbs. (22-25 Nm).
  3. Position the water pump and water pump housing and install three new torque-to-yield retaining bolts into the left cylinder head.
  4. Tighten the new retaining bolts to 11-13 ft. lbs. (15-18 Nm), then rotate the retaining bolts 85-95 degrees.
  5. Reinstall the water pump inlet and outlet hoses to the water pump.
  6. Reinstall the water pump drive belt.
  7. Reinstall the water pump shield.
  8. Fill the engine cooling system.
  9. Reconnect the negative battery cable.
  10. Start the engine and top off the coolant as necessary. Check for leaks.


Hope helps (remember comment and rated this).
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I was told by the repair shop that my water pump belt needs to be replaced. I bought the belt, read my haynes manual, which said to turn the tensioner clockwise. The problem is I see a way to do this. I...

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