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Here are the torque specs for the flywheel and clutch plate on a 2003 Kia Spectra:
Flywheel: 78 - 80 ft-lbs (106 - 112 Nm)
Clutch plate: 19 - 21 ft-lbs (26 - 29 Nm)
It is important to follow the torque specs carefully when installing the flywheel and clutch plate, as over-tightening or under-tightening can cause damage.
Here are the steps on how to torque the flywheel and clutch plate on a 2003 Kia Spectra:
Install the flywheel and clutch plate.
Use a torque wrench to tighten the flywheel bolts to 78 - 80 ft-lbs (106 - 112 Nm).
Use a torque wrench to tighten the clutch plate bolts to 19 - 21 ft-lbs (26 - 29 Nm).
Reconnect the battery and start the engine.
Check for leaks.
If you are not comfortable tightening the flywheel and clutch plate yourself, you can take your Spectra to a qualified mechanic.
special tools you need EN 48543 FAN CLUTCH HOLDING TOOL. J41240 FAN CLUTCH REMOVER AND INSTALLER. TORQUE FOR FAN CLUTCH NUT 41 LB FT. FOUR BOLTS TO FAN BLADE TORQUE 20 LB FT.WATER PUMP BOLTS TORQUE TO 11 LB FT. DONT NEED SPECIAL TOOLS REMOVE WATER PUMP.
there is clutch oil witch goes on the right side and then motor oil witch goes on the left side.. you should run honda oils in that bike hp4 for motor side and honda clutch oil for the clutch its in a tall red bottel..
about the levels, on the motor side(left) use the sight glass and put it half way. on the clutch side use the small screw thats on the clutch cover for a drain fill it till it starts to come out..but the easiest way to do this is to go by the service manuel specs.. you can call your local dealership to get them also
The torque specs are the same as with any Evolution engine. The compensator sprocket 150-165 foot pounds.
Clutch hub nut (left handed threads) 60-80 foot pounds.
Use Loctite 271 on threads. Two lines in nut on Compensator and one line in clutch hub nut.
The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. lb.)
The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. lb.)
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