2003 Kia Rio Logo
Anonymous Posted on Sep 17, 2009

The Timing belt

My kia rio 2003 model is 113,000kns and requires a timing belt change shortly, can you advise the right way to change it step by step? brief points would do just fine. Appreciate it loads. Is it true that this vehicle timing belt must be changed every 70,000kms?

2 Answers

Anonymous

Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

President:

An expert whose answer got voted for 500 times.

  • Master 353 Answers
  • Posted on Sep 17, 2009
Anonymous
Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

President:

An expert whose answer got voted for 500 times.

Joined: Jul 25, 2009
Answers
353
Questions
2
Helped
351299
Points
1581

Recommended by kia is 100,000 km.

Timing Belt: Service and Repair
TIMING BELT
COMPONENT
REMOVAL
1. Disconnect negative battery cable.
2. Loosen power steering lock bolts and nuts accordingly and remove tension from Power Steering (P/S) and/or Air Conditioning (A/C) compressor
drive belt.
3. Remove P/S and/or A/C drive belt.
4. Loosen generator mounting bolts and adjusting bolt.
5. Remove generator bolts.
6. Remove water pump pulley.
7. Remove crankshaft pulley and timing belt guide plate.
8. Remove upper and lower timing belt covers.
9. Turn crankshaft so that timing mark on timing belt pulley is aligned with timing mark on engine.
10. Check that "I" mark on intake camshaft pulley is aligned with mark on cylinder head cover and "E" mark on exhaust camshaft pulley is aligned
with mark on cylinder head cover.
NOTE: Do not move camshaft or crankshaft once timing marks have been correctly positioned.
11. Loosen tensioner pulley lock bolt.
12. Protect timing belt with a rag.
13. Remove tensioner pulley.
14. Remove timing belt.
NOTE: Mark the direction of timing belt rotation (on the timing belt) for proper reinstallation.
INSPECTION
NOTE: Never forcefully twist, turn inside out or bend timing belt. Do not allow oil or grease to come in contact with timing belt.
1. Replace timing belt if it is contaminated with oil or grease.
2. Check timing belt for uneven wear, fraying, peeling, cracking and hardening. Replace timing belt as necessary.
3. Bend timing belt into a "U" shape as shown in figure. Distance "A" must be at least 1.0 inch (25 mm).
4. Inspect both idler pulley and tensioner pulley for uneven wear and smooth bearing operation.
5. Inspect camshaft pulleys and timing belt pulley for broken teeth or damage.
NOTE: Replace any component that shows damage, excessive wear, or that appears prone to a possible failure.
INSTALLATION
1. Install tensioner pulley.
NOTE: Replace tensioner spring whenever timing belt is replaced.
2. Pull tensioner pulley to its furthest point and tighten lock bolt.
3. Check that timing mark on timing belt pulley is aligned with timing mark on engine.
4. Check that "I" mark on intake camshaft pulley is aligned with mark on cylinder head cover and "E" mark on exhaust camshaft pulley is aligned
with mark on cylinder head cover.
NOTE: If existing timing belt is being reused, install belt in proper rotation direction marked prior to removal.
5. Install timing belt onto timing belt pulley first, then idler pulley, exhaust camshaft pulley, intake camshaft pulley, and tensioner pulley in that
order.
6. Check that there is no looseness in belt between idler pulley and exhaust camshaft pulley or between intake and exhaust camshaft pulleys.
7. Loosen tensioner pulley lock bolt and allow tensioner spring to apply tension to timing belt.
NOTE: Do not add additional tension.

8. Tighten tensioner pulley lock bolt to specified torque.
Tightening torque: 28 - 38 ft. lbs. (38 - 51 Nm, 3.9 - 5.2 kg-m)
9. Rotate crankshaft two full revolutions (clockwise only) and align timing mark on timing belt pulley with timing mark on engine block.
10. Check that "I" mark on intake camshaft pulley and "E" mark on exhaust camshaft pulley are aligned with marks on cylinder head cover.
11. If they are not aligned, remove timing belt and start process from tensioner installation.
12. Measure timing belt deflection by applying moderate pressure midway between camshaft pulleys. If deflection is not correct, repeat from
tensioner installation.
Deflection pressure: 22 lb. (98 N, 10 kg)
Deflection: 0.39 - 0.50 inch (11 - 13 mm)
13. Install lower and upper timing belt covers in that order.
Tightening torque: 5.8 - 8.0 ft. lbs. (7.9 - 10.7 Nm, 0.8 - 1.1 kg-m)
14. Install timing belt guide plate and crankshaft pulley.
Tightening torque: 9.0 - 12.6 ft. lbs. (12.3 - 17.2 Nm, 1.3 - 1.8 kg-m)
15. Install water pump pulley.
Tightening torque: 9.0 - 12.6 ft. lbs. (12.3 - 17.2 Nm, 1.3 - 1.8 kg-m)
16. install generator belt and adjust the tension.
17. Install P/S and/or A/C drive belt and adjust the tension.
18. Connect negative battery cable.

Anonymous

Level 1:

An expert who has achieved level 1.

Governor:

An expert whose answer got voted for 20 times.

Corporal:

An expert that has over 10 points.

Mayor:

An expert whose answer got voted for 2 times.

  • Contributor 19 Answers
  • Posted on Sep 17, 2009
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

Governor:

An expert whose answer got voted for 20 times.

Corporal:

An expert that has over 10 points.

Mayor:

An expert whose answer got voted for 2 times.

Joined: Sep 17, 2009
Answers
19
Questions
0
Helped
14828
Points
92

As far as changeing your timing belt every 70 thousnd mile the answer is yes iwould advise in purchaseing a hanes manual for your kia they run under thirty dollars but are pricesless to the do it yourselfer they will do step by step through almost every repair and save you alot of time and money a timing belt installed wrong can cause major internal damage to your engine

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer
0helpful
1answer

Would like a diagram and instructions for changing the timing belt on a 2003 Kia Rio 1.6 litre

Hi. A providedto a manual for the Kia Rio timing belt service and repair. Please click here.

If you need further help, reach me via phone at https://www.6ya.com/expert/elixirjose_00375ea24bd8141b

5helpful
4answers

2003 kia rio I changed the fuel filter the car

had similar problem, 2003 rio 1.6l idle fine and die when trying to accelerate or lurch and die ran fine in reverse change timing belt,wires plugs, had codes for multi cyl misfire and low injector voltage, still same lurch and die. try wiggle test on sensor plugs and main engine harness between battery and engine . i did this and found car smoothed out,tried wiggle again and car died,took harness apart where i wiggled it and found broken wire to crank sensor.good now
0helpful
1answer

How Do I Set The Timing After I Put The Timing Belt On. 2003 Kia Rio 1.6l?

timing is computer controlled through the ECM on KIA's if the belt didnt break before you changed it then it should fire right up!! but if the belt did break then you can bet!! you bent atleast 2 if not more exhaust valves
0helpful
2answers

Kia Rio from'03 timing belt repair

sounds about right. timimg belts are not replaced that frequently. I have a truck with over 80,000 miles, and haven't replaced the belt yet.
0helpful
1answer

Where is the Timing Belt on a 2003 Kia Rio exactly???

If you are planning on replacing the timing belt and are not even sure where to find on the engine then please DONT attempt to replace it on your own. Replacing the timing belt requires knowledge of timing marks and tensioner adjustments. It does not simply come off and back on, it has to be aligned up properly with marks on the camshaft and crankshafts. Please leaave this to someone who knows! PS: the timing belt is located behind the plastic covers on the left hand side of the engine (looking from the front)
0helpful
1answer

03 kia rio-24000 km.will valves hit piston if belt breaks?

yep valves will hit piston if timing belt brake.timing belt keep your valves and piston timed.when intake valves and exhaust valve open.piston is on down stroke.the timing belt keep pistons and valves from colliding.your timing belt change is due at 60000 miles.but in some cases belt need to be inspect at 30000 miles.to be on the safe side.
1helpful
1answer

Timing belt tensioner

On the Rio 2002, the tensionner is only used to apply pressure to the timing belt (installation) and cannot be adjusted. Once install the tensionner is "auto adjust" using a spring. If you need to adjust it,may be it time to change the timing belt KIT. Around 60,000 M.
Not finding what you are looking for?

1,185 views

Ask a Question

Usually answered in minutes!

Top Kia Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Brad Brown

Level 3 Expert

19187 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Are you a Kia Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...