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Posted on Apr 06, 2009

Treadmill smells HOT HOT HOT

My treadmill works just fine for about 20 minutes then it gets really loud and I can smell like it is hot or something. Kind of like burnt plastic, or like electric or something. There's something wrong with it right?

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Paul Malley

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  • Posted on Nov 07, 2016
Paul Malley
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Temperature Rise - Today's 'HOT' AC Motors
During the reign of the Class "A" insulated U-frame motors, it was common practice to determine
whether a motor was running all right by simply placing your hand on it. If the motor was "too hot to
touch", it was overheating. With the advent of T-frame motors and the high temperature insulation that
made them possible, this old "rule of thumb" is no longer valid. Surface (Skin) temperatures usually
run 20 to 30°C lower than the temperature at the windings. Subtracting 30C from a 'Class F' insulated
motor whose total allowable running temperature is 155°C, results in a skin temperature of 125°C
(257F), therefore if your T-frame motor is "too hot to touch", it does not necessarily mean that its
operating improperly. Today's motors are designed to run hotter than our human hands can tolerate.
NEMA specifies letter designations for motor insulation temperature ratings. These insulation
temperature ratings are denoted as Class: A=105°C, B=130°C, F=155°C, and H=180°C. Further,
NEMA specifies allowable temperature rises for motors at full load (and at service factor, if
applicable). These allowable temperature rises are based upon a reference ambient temperature of
40°C, and are determined by the "resistance method", in which the resistance of the windings is
measured with a bridge after the motor has achieved thermal equilibrium under load. The resistance of
the winding is a function of temperature of the winding. NEMA allowable temperature rises (at full
load) for a 1.0 S.F. motor are A=60°C, B=80°C, F=105°C, and H=125°C. NEMA allowable
temperature rises (at service factor) for a 1.15 S.F. motor are A=70°C, B=90°C, and F=115°C.
Adding the NEMA allowable temperature rise of 105°C (for a Class F insulated, 1.0 S.F. motor), to the
reference ambient temperature of 40°C, results in a total operating temperature for the motor of
(105+40)=145°C. The 10°C temperature differential between the Class F insulation maximum
temperature rating (155°C) and the allowable maximum temperature (145°C) provides an allowance for
the "hotspot" temperature of the interior of the winding, which is difficult to measure directly. The
overall winding resistance is the sum of the resistance of the cooler end turns, and the warmer (hot
spot) windings embedded in the stator slots.
http://toshont.com/ag/mtrldesign/AG05%20(Temperature%20Rise).pdf

coupmadd

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  • Posted on Apr 07, 2009
coupmadd
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Start by lubing your deck with a silicone oil or slipcoat

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Related Questions:

1helpful
2answers

Treadmill gets a hot smell from motor after not being used for a while it is a hammer walk runner rpe

the motor could be overheating, you might contact the manufacturer and tell them about the hot smell
0helpful
1answer

Works alright after few minutes I get burnt smell

Hi,
You have to check and replace check the carbon brush of the motor. After that check the treadmill.Also check is the motor get hot while running . if the smell remains the you have to go for a new motor.
www.electro-medical.blogspot.com
0helpful
1answer

My tredmill works but after few mins I get burnt smell?

Treadmills are relatively simple machines, which means a burning smell can be quickly determined.

Check your treadmill belt for wear. Try to find where on the treadmill feels hot when you smell the burning. It could possibly be the electric motor or wiring giving out under load.
0helpful
1answer

UNIT NOT UP TO SPEED, LUBED TREADLES, THEN

Steps you should to to find the exact problem.
first, lubricate the treadmill. Use it. and when the problem come up. Turn off the treadmill, open the motor hood, Touch the drive motor, if the drive motor is supper hot. The drive motor is shorted. The burning smell is came from it.
you need to replace or rewind drive motor.
0helpful
1answer

Fluctuating speed

With the motor being new and the "hot electrical" smell, I would say the motor control board, which sends the speed command to the motor, would most likely be your issue.
1helpful
1answer

Motor gets Hot

I'm not familiar with the treadmill specifically, but here is some general information that might be helpful. When a motor is under heavier load, it draws more current and therefore gets hotter. If for example, you were able to stop the motor shaft from rotating with an extreme load, it would draw what is called STALL CURRENT which is very high. So the problem seems to be that the load is out of specification. I'm assuming it would probably get hot if it was running with nobody on it as well. That would mean that the drive mechanism driven by the motor is not moving freely. If you can somehow decouple the motor from the treadmill drive system so that it has no load, and then move the mechanism by hand to see if it feels like there is a lot of resistance in the belts, pulleys or whatever drives the treadmill, then you need to lubricate to make it move smoothly. Or if you cannot decouple the motor, just look for all the bearings and pulleys and lubricate those but be careful not to get oil on drive belts or surfaces that require friction such as the surface of the belts or treadmill band. Don't ignore that the motor could get hot enough to start a fire so it is important to resolve this. It is possible that there are shorted windings and the motor is no longer good. If you can decouple the motor and run it no load, and it still gets hot, that would be an indication of such a shorted winding problem. Hope this is a little helpful. G
0helpful
1answer

Reebok T3.2 treadmill stop after couple of minutes

7 amps wth no load is kind of high for this.. be looking at the surface that the belt is on.. and the rollers for excess drag..this should completely freewheel when no one is on it..
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1answer

Pro form 635cw stops after 10-12 minutes.

please see the video and fix it .This happen because the lack of maintenance schedule in your equipment,God bless you
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