Engine light is on for awhile now. I did the muffler, the catalystic converter and still its on.

Common causes of the P0420 code

• Damaged muffler or leaks in the muffler.
• Damaged exhaust manifold or leaks in the exhaust manifold.
• Damaged exhaust pipe or exhaust pipe leaks.
• A misfire in the engine.
• Oil contamination in catalytic converter.
• Faulty catalytic converter (most common).
• Faulty engine coolant temperature sensor.
• Faulty front oxygen sensor.
• Faulty rear oxygen sensor.
• Damaged oxygen sensor wiring.
• Oxygen sensor wiring that is not properly connected.
• Damaged oxygen sensor connectors
• A leaking fuel injector.
• High fuel pressure.
• Use of the wrong kind of fuel (using leaded fuel instead of unleaded fuel)

You need to have it check out by a qualified repair shop because you don't want to guess on this one ! This has to do with the catalytic converter , if it's work or not ! The car needs to be hook up a up scale scan tool to check it out . Catalytic converters can cost as much as a Thousand dollars , so you want to be sure ! How To Diagnose Check Engine Light Code P0420 Catalyst Bank 1

Replace the O2 sensors first, that may take care of the code you are getting saying catalytic converter. If you get the code after that I would think you would be able to just replace catalytic converter, but make sure the rest of the exhaust is clear. I have seen a piece fall down inside a muffler and plug it off giving problems also.

Who installed the new one? Muffler shop or? Why did you replace catalyst in the first place? Emissions test failure?

If you need further help, I’m available over the phone at https://www.6ya.com/expert/michael_2496c4f07ad24453

the 02 and efficiency sensors hav issues or are sending the computer problems w the converter--may need a new one-dont buy aftamarket-original only

SECTION 309-00: Exhaust System 2003 Focus Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 01/24/2003 Exhaust System Printable View (214 KB) Vehicles with 2.0L Zetec-E engine
Item Part Number Description 1 - Bracket 2 - Gasket 3 - Catalytic converter 4 - Bracket 5 - Gasket 6 - Front muffler 7 - Rear muffler 8 - Hanger 9 - Flexible pipe

Vehicles with 2.0L SPI engine
Item Part Number Description 1 - Gasket 2 - Catalytic converter 3 - Bracket 4 - Gasket 5 - Front muffler 6 - Rear muffler 7 - Hanger 8 - Bracket 9 - Flexible pipe

Vehicles with 2.3L PZEV Engine
Item Part Number Description 1 5G232 Catalytic converter 2 5K222 Mounting bracket 3 5K282 Head shield 4 9451 Gasket 5 5A262 Insulator 6 5E292 Converter and muffler assembly 7 9448 Gasket 8 5G203 Flex Pipe NOTE: The exhaust systems shown in this section are production systems.
The exhaust systems are of a two-piece construction for production and five-piece construction for service.
Catalytic Converter
The catalytic converter fitted to the Focus range resembles a small muffler. Because of the high temperatures at which the catalytic converter operates, the vehicle body areas around the catalytic converter are protected by heat shields. The catalytic converter controls three emissions; Hydro carbons (HC), carbon monoxide (CO) and oxides of nitrogen (NOx).
Catalyst deactivation due to poisoning
Sulphur (S) in the fuel can cause deactivation of the catalyst.
Lead (Pb) in fuel can cause a severe deactivation at levels above 5 mg per liter of fuel. It is therefore essential that vehicles with catalytic converters always operate on unleaded fuel.
Zinc (Zn) and phosphorus (P) present in some oils, can cause deactivation if oil consumption is high.
The effect of sulphur is felt most if it is released from the catalytic converter as hydrogen sulphide (H2S). This has an unpleasant odor similar to rotten eggs. Changing the fuel manufacturer may help in reducing this phenomena.
To minimize H2S emissions, it is essential that the idle CO level is within specification and that the engine emission system is functioning correctly. For additional information, refer to Section 303-08A or Section 303-08B.
CAUTION: If temperatures exceeding 900°C are achieved the catalyst substrates will start to deteriorate. It is important that the cause is defined and rectified if subsequent melts are to be prevented.
Catalyst melts are normally accompanied by loss of power due to excessive back pressure. For additional information, refer to Section 303-07A or Section 303-07B.
High substrate temperatures are caused by the ignition or the fuel systems. For additional information, refer to Section 303-07A or Section 303-07B.
Misfires at high engine speed may result in an almost instantaneous melt.

The entire exhaust and the O2's

P0422 Buick - Catalyst below threshold.

Catalytic converter is clogged or out of medium.

Replace it.


ACTUAL DIAGNOSTIC:

Fault Code Definition
Code P0422 indicates that the Bank 1 Main Catalytic Converter's emissions efficiency has fallen below the minimum allowable limit. This threshold is tracked by a Catalyst Monitoring Oxygen Sensor located on or near the outlet of the Catalytic Converter.

Symptoms

* Check Engine Light will illuminate
* In many cases, no abnormal symptoms may be noticed

Common Problems That Trigger the P0422 Code

* Defective Catalytic Converter
* Engine misfires have damaged the Catalytic Converter
* Internal engine damage resulting in high oil consumption and/or a leaking Head gasket has damaged the Catalytic Converter

Common Misdiagnoses

* Oxygen Sensors are replaced when the real problem is a damaged Catalyst
* Catalyst is replaced when the real problem is internal engine damage, which is producing elevated emissions levels
* Catalyst is replaced when a misfiring engine is the real problem



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P0422 - Catalyst below threshold.

Catalytic converter is clogged or out of medium.

Replace it.


ACTUAL DIAGNOSTIC:

Fault Code Definition
Code P0422 indicates that the Bank 1 Main Catalytic Converter's emissions efficiency has fallen below the minimum allowable limit. This threshold is tracked by a Catalyst Monitoring Oxygen Sensor located on or near the outlet of the Catalytic Converter.

Symptoms

* Check Engine Light will illuminate
* In many cases, no abnormal symptoms may be noticed

Common Problems That Trigger the P0422 Code

* Defective Catalytic Converter
* Engine misfires have damaged the Catalytic Converter
* Internal engine damage resulting in high oil consumption and/or a leaking Head gasket has damaged the Catalytic Converter

Common Misdiagnoses

* Oxygen Sensors are replaced when the real problem is a damaged Catalyst
* Catalyst is replaced when the real problem is internal engine damage, which is producing elevated emissions levels
* Catalyst is replaced when a misfiring engine is the real problem



Thanks for using FixYa - a 4 THUMBS rating is appreciated for answering your FREE question.*&#$%

P0422 - Catalyst below threshold.

Catalytic converter is clogged or out of medium.

Replace it.


ACTUAL DIAGNOSTIC:

Fault Code Definition
Code P0422 indicates that the Bank 1 Main Catalytic Converter's emissions efficiency has fallen below the minimum allowable limit. This threshold is tracked by a Catalyst Monitoring Oxygen Sensor located on or near the outlet of the Catalytic Converter.

Symptoms

* Check Engine Light will illuminate
* In many cases, no abnormal symptoms may be noticed

Common Problems That Trigger the P0422 Code

* Defective Catalytic Converter
* Engine misfires have damaged the Catalytic Converter
* Internal engine damage resulting in high oil consumption and/or a leaking Head gasket has damaged the Catalytic Converter

Common Misdiagnoses

* Oxygen Sensors are replaced when the real problem is a damaged Catalyst
* Catalyst is replaced when the real problem is internal engine damage, which is producing elevated emissions levels
* Catalyst is replaced when a misfiring engine is the real problem



Thanks for using FixYa - a 4 THUMBS rating is appreciated for answering your FREE question.