Hot air comes out the passenger side only when air conditioning is on.
The control module or actuator is most likely the cause. You can manually set it for cold air until winter. Actuator is under the dash right by the blower.
In addition to faulty actuator motors, the blend door itself can also be broken. This happened on my Tahoe. Typically it is a very labor intensive and costly fix to replace a broken blend door, as the dash must be removed and the plenum assembly replaced. There is a DIY kit from heatertreater.net that provides steel hardware as well as instructions on how to perform the repair by removing the glove box rather than the entire dash.
This is also an alternative to replacing the 'difficult to access' top actuator motor underneath the dash. The kit contains a single blend door which converts the dual control to single control, and is operated off of the bottom actuator motor, which can be accessed by removing the glovebox. If you are having issues with your blend door, or the 'top blend door actuator motor behind the dash' it is worth looking into.
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