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Marcella Poirier Posted on Sep 24, 2018
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How to change a water pump belt on a 2008 ford fusion 3.0 litre without automatic tensioner

1 Answer

Steven Waldon

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  • Ford Master 1,747 Answers
  • Posted on Sep 29, 2018
Steven Waldon
Ford Master
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5 Related Answers

Anonymous

  • 3533 Answers
  • Posted on Jan 21, 2009

SOURCE: Do I change water pump when having timing belt changed

I would go to auto zone and get a diagram and the timing belt and do it yourself and the water pump (no it does not have to be changed everytime the timing belt is changed but if the car has over 60,000miles then it is best to change them both) it is not that hard especially if the car is not out of time just make sure you disconnect the negative side of the battery

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Anonymous

  • 218 Answers
  • Posted on Jun 29, 2009

SOURCE: how to replace an alternator belt on a 2003 mazda

Hi there...my name is Keith..and yes..you will have to take the surpentine belt off..and it no fun..but thats just what you will have to do..im sorry..and it will take some fussin and cussin ..or take it to a shop..im sorry i dont have a better outlook..and if you need further assistance..write me back

Curt Downs

  • 1779 Answers
  • Posted on Aug 13, 2009

SOURCE: 2008 ford fusion alerts on dashboard

You can download a free owners manual from this site, it will identify all the dashboard alerts:
https://www.fleet.ford.com/maintenance/owners_manuals/results.asp

Mustgo

Vincent G

  • 2363 Answers
  • Posted on Aug 26, 2009

SOURCE: ford fusion 3 1600 diesel cam belt mileage change

75,000 miles for heavy urban city driving.
100,000 miles if you drive a lot of freeway.
Mix driving should be under 90,000 miles.
If your the timing guide (on the side of the timing belt cover) making noise then you should change it ASAP.
A loose timing belt will offset timing on the injector and decrease mileage.


Testimonial: "Excellent, just the information required. Many thanks"

Anonymous

  • 1 Answer
  • Posted on Aug 22, 2010

SOURCE: Water pump bearing froze. Belt melted on road to

GoeffreyH is not correct. On this engine the water pump is run by a small, single, separate belt which cannot be adjusted by the alternator because it (and the water pump itself) are on the opposite end of the engine from the crank pulley and other accessories, such as alternator, A/C, etc. which are driven by the main serpentine belt. The water pump is driven by a pulley on the end of one camshaft. Your confusion stems from the change from the old system, in which a longer belt was used with a tensioner in the traditional fashion, and the new system on 2004 vans where the tensioner was eliminated and a 'stretch fit' belt was used. Stretch fit belts have a springy component (like a rubber band) and keep their own tension this way by being stretched a bit to fit over the pulleys then holding snug against them. The problem is that some parts books erroneously call for the old belt for vans which need the new one. So the first belt your mechanic got was longer (to fit over the extra tensioner pulley) and static (not stretchy). On these newer vans, you can still see the mounting boss where the tensioner would have gone, it's part of the castings so it's still there. That's why it looks like there's a place for a tensioner but like none was ever there. Both your observations are correct. The only thing you need to do now is make sure your new belt is the right one, that it's a stretch fit belt, so it maintains tension (otherwise the water pump pulley will eventually start to slip and spin too slowly and the van will overheat) and also that it's not TOO tight, which will put you out of another water pump. The correct belt, if it's from NAPA, would be 030250SF.

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1answer

I have a 2007 Ford Fusion with a 2.3 l

check idler pulley, check water pump for play, check PS pump for play. if one of the pulleys is out of line this will happen, Double check that the belt is the correct one.
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1answer

How to change water pump on a 2009 Ford Fusion

2.3L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009
  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Loosen the 3 coolant pump pulley bolts.
  4. Remove the accessory drive belt.
  5. Remove the 3 bolts and the coolant pump pulley.
    1. To install, tighten to 15 ft. lbs. (20 Nm).
  6. Remove the 3 bolts and the coolant pump.
  7. Remove and discard the O-ring seal.
    1. To install, tighten to 89 inch lbs. (10 Nm).


25940856-ldxojubx5kaly1k2zv3zks4n-2-0.gif Fig. Exploded view of the water pump-2.3L engine


To install:
  1. To install, reverse the removal procedure.
  2. Lubricate the O-ring seal with clean engine coolant.
  3. Fill and bleed the cooling system

3.0L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009
  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Remove the coolant pump belt.
  4. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley.


25940856-ldxojubx5kaly1k2zv3zks4n-2-1.gif Fig. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley

5, Disconnect the heater hose from the coolant pump.
6. Disconnect the coolant pump-to-engine hose and position aside.
7. Remove the 3 bolts from the coolant pump assembly.
8. Reposition the coolant pump-to-thermostat housing hose clamp and remove the coolant pump and hose as an assembly.


25940856-ldxojubx5kaly1k2zv3zks4n-2-3.gif
Fig. View of the water pump and related components-3.0L engine

To install:
  1. Connect the coolant pump-to-thermostat housing hose and reposition the clamp.
  2. Position the coolant pump assembly and install the 3 bolts:
    1. Tighten to 89 inch lbs. (10 Nm).
    2. Tighten the 3 bolts an additional 90 degrees.
  3. Connect the coolant pump-to-engine hose and the heater hose.
    NOTE
    Install the coolant pump drive pulley flush with the end of the camshaft.
  4. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley.



25940856-ldxojubx5kaly1k2zv3zks4n-2-6.gif Fig. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley

5. Install the coolant pump belt.
6. Fill and bleed the cooling system.
1helpful
1answer

Noisy belt

It is spring loaded ,when worn belt slip and mini groove are too wide and belt is stetch remove belt and turn pulley to check bearing,than change belt
0helpful
1answer

Adjust belt tension

Ypur Ford has a self adjusting (non-adjustable) belt tensioner. If the belt is from 2008, you wouldn't go wrong replacing it. However, if it is really loose, either your tensioner spring has crapped out or the belt has been routed incorrectly. A diagram under your hood should show the proper routing of the belt. Good luck.
0helpful
1answer

Belt routing for 2000 ford escourt

The belt routing is often found on a sticker, under the hood. But, the best I can do is instructions on how to change the belts, step by step:
REMOVAL & INSTALLATION 1.8L Engines ALTERNATOR AND WATER PUMP BELT
  1. Riase the front of the car and support it with safety stands.
  2. Loosen the alternator adjusting bolt.
  3. If necessary, remove the power steering drive belt .
  4. Loosen the alternator mounting bolt.
  5. Remove the alternator and water pump drive belt. To install:
  6. Install the alternator and water pump drive belt.
  7. Adjust the belt tension.
  8. If removed, install the power steering pump belt.
  9. Tighten the alternator adjusting bolt to 14–19 ft. lbs. (19–25 Nm).
  10. Tighten the alternator mounting bolt to 27–38 ft. lbs. (37–52 Nm).
  11. Lower the vehicle.
POWER STEERING PUMP BELT
  1. Raise and safely support the vehicle.
  2. Loosen the power steering pump mounting bolt and nuts.
  3. Remove the drive belt. To install:
  4. Install the belt and adjust the tension.
  5. Tighten the power steering pump mounting nut, located near the adjusting bolt, to 27–38 ft. lbs. (37–52 Nm).
  6. Tighten the pump mounting bolt behind the pulley to 27–40 ft. lbs. (36–54 Nm), and the remaining pump mounting nut to 23–34 ft. lbs. (31–46 Nm).
  7. Lower the vehicle.
1.9L and 2.0L SOHC Engines
  1. Insert a 3?8 in. drive ratchet or a breaker bar in the hole on the automatic tensioner, then pull the tool toward the front of the vehicle.
  2. While releasing the belt tension, remove the drive belt from the tensioner pulley and slip it off the remaining accessory pulleys. Fig. 1: Insert a 3?8 in. drive ratchet or breaker bar into the hole of the automatic tensioner 90981p74.jpg
    Fig. 2: Pull the breaker bar or ratchet toward the front of the vehicle to relieve belt tension 90981p75.jpg
    Fig. 3: Once the tension has been released, remove the belt from the pulleys and the vehicle 90981p76.jpg
    To install:
  3. Position the drive belt over the accessory pulleys.
  4. Insert the 3?8 in. drive ratchet or breaker bar into the hole of the automatic tensioner, then pull the tool toward the front of the vehicle.
  5. While holding the tool in this position, slip the drive belt behind the tensioner pulley and release the tool.
  6. Remove the tool from the automatic tensioner.
  7. Check that all V-grooves make proper contact with the pulley.
2.0L DOHC Engines
  1. Raise the car and safely support it with jackstands.
  2. Use a 13mm wrench to rotate the tensioner clockwise.
  3. Remove the drive belt from the pulleys. To install:
  4. Position the belt on the pulleys.
  5. Use a 13mm wrench to rotate the tensioner clockwise.
  6. Route the belt as shown in the illustration and release the tensioner.
  7. Lower the car.
  8. Run the engine for a few minutes to seat the belt in the pulley grooves.
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0helpful
1answer

How do u change a serpentine belt for a 1999 ford escort zx2

ADJUSTMENT 1.8L Engines ALTERNATOR AND WATER PUMP BELT
  1. Loosen the alternator adjusting bolt.
  2. Raise and safely support the vehicle.
  3. Loosen the alternator mounting bolt. NOTE: Do not pry against the stator frame. Position the prybar against a stronger point, such as the area around a case bolt. Fig. 1: A belt tension gauge should be placed on the longest span of the belt to check tension — 1.8L engine 90981g05.gif

  4. Position a suitable belt tension gauge on the longest accessible span of belt and tighten the belt.
  5. Adjust the tension to 86–103 lbs. (383–461 N) for a new belt or 68–86 lbs. (304–383 kg) for a used belt.
  6. If a belt tension gauge is not available, adjust the tension to 0.31–0.35 in. (8–9mm) deflection for a new belt or 0.35–0.39 in. (9–10mm) deflection for a used belt.
  7. Tighten the alternator adjusting bolt to 14–19 ft. lbs. (19–25 Nm).
  8. Tighten the alternator mounting bolt to 27–38 ft. lbs. (37–52 Nm).
  9. Lower the vehicle. Fig. 2: Alternator and water pump pulley belt routing — 1.8L engine 90981g06.gif
POWER STEERING PUMP BELT
  1. Raise and safely support the vehicle.
  2. Loosen the power steering pump mounting bolt and nuts.
  3. Adjust the power steering pump and, if equipped, the air conditioning compressor belt tension by turning the pump adjusting bolt. Fig. 3: Power steering pump belt routing and locations of the mounting bolts, nuts and adjusting nut — models without A/C 90981g07.gif

  4. Tighten the power steering pump mounting nut near the pump adjusting bolt.
  5. Position a suitable belt tension gauge on the longest accessible span of belt and tighten the belt.
  6. Adjust the tension to 110–132 lbs. (491–589 N) for a new belt or 95–110 lbs. (422–491 N) for a used belt.
  7. Check for proper belt deflection. For a new belt (one with less than 10 minutes of run time), the deflection should be 0.31–0.35 in. (8–9mm). For a used belt (one with more than 10 minutes of run time), the deflection should be 0.35–0.39 in. (9–10mm).
  8. Tighten the power steering pump mounting nut, located near the adjusting bolt, to 27–38 ft. lbs. (37–52 Nm).
  9. Tighten the pump mounting bolt behind the pulley to 27–40 ft. lbs. (36–54 Nm), and the remaining pump mounting nut to 23–34 ft. lbs. (31–46 Nm).
  10. Lower the vehicle. Fig. 4: Power steering pump belt routing and locations of the mounting bolts, nuts and adjusting nut — models with A/C 90981g08.gif
1.9L Engines The accessory drive belt for 1.9L engines has no provision for manual belt adjustment, since these engines use an automatic belt tensioner. Drive belt slack is taken up by the automatic tensioner. NOTE: Movement of the automatic tensioner assembly during engine operation is not a sign of a malfunctioning tensioner. This movement is the tensioner self-adjusting and is required to maintain constant belt tension. Fig. 5: Drive belt routing — 1.9L engines 86751052.gif
2.0L Engines The accessory drive belt for 2.0L engines has no provision for manual belt adjustment, since these engines use an automatic belt tensioner. Drive belt slack is taken up by the automatic tensioner. NOTE: Movement of the automatic tensioner assembly during engine operation is not a sign of a malfunctioning tensioner. This movement is the tensioner self-adjusting and is required to maintain constant belt tension. The belt tensioner has a belt length indicator. If the indicator marks are not between the MIN and MAX marks, the belt must be replaced. Fig. 6: Drive belt routing — 2.0L SOHC engine with A/C 90981g23.gif
Fig. 7: Drive belt routing — 2.0L SOHC engine without A/C 90981g24.gif
Fig. 8: Drive belt routing — 2.0L DOHC engine 90981g25.gif
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4helpful
2answers

Serpentine belt diagram 2002 ford escape picture of serpentine belt pattern

CLICK on the following LINK. It has the Belt Diagrams you will need.

If you would: Before Clicking: Let me know if this helped you, or if you have any additional information or questions. Feel Free to contact me at FixYa.com!
http://www.2carpros.com/car_repair_information/year/2002/make/ford/model/escape/2002_ford_escape_drive_belt_routing_diagram.htm
1helpful
1answer

Serpintine belt replacepent

Installation > 5.9L Diesel Engine 5.9L Diesel Engine
WARNING Do not attempt to check belt tension with a belt tension gauge on vehicles equipped with an automatic belt tensioner.

Drive belts on diesel engines are equipped with a spring loaded automatic belt tensioner. This belt tensioner will be used on all belt configurations, such as with or without air conditioning.
  1. Depending on the year of the vehicle, a 3/8 inch or 1/2 inch square hole is provided in the automatic belt tensioner. Attach a 3/8 inch or 1/2 inch drive-long handle ratchet to this hole.
  2. Rotate ratchet and tensioner assembly clockwise (as viewed from front) until tension has been relieved from belt.
  3. Remove belt from water pump pulley first.
  4. Remove belt from vehicle.

49aef87.gif

To install:

WARNING When installing the accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. The correct belt with correct length must be used. Position drive belt over all pulleys except water pump pulley.


  1. Attach a 1/2 inch ratchet to tensioner.
  2. Rotate ratchet and belt tensioner clockwise. Place belt over water pump pulley. Let tensioner rotate back into place. Remove ratchet. Be sure belt is properly seated on all pulleys.
0helpful
2answers

How to tension a serpentine belt

the tensioner is spring loaded it may be stuck
7helpful
1answer

Serpentine belt diagram for a 5.9 diesel with air and 9 pulleys

5.9L DIESEL
196759.jpg The 5.9L diesel engine accessory drive system (with a/c) consists of :
  1. Generator Pulley (1)
  2. Water Pump Pulley (2)
  3. Idler Pulley (3)
  4. Power Steering Pump Pulley (4)
  5. Radiator Fan Pulley (5)
  6. Crankshaft Pulley (6)
  7. Automatic Tensioner (7)
  8. A/C Compressor Pump Pulley (8)
CAUTION: When installing the accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. Refer to or for correct engine belt routing. The correct belt with correct length must be used.
1. Position drive belt over all pulleys except water pump pulley. 2. Attach a 1/2 inch ratchet to tensioner.


196757.jpg The 5.9L diesel engine accessory drive system (without a/c) consists of :
  1. Generator Pulley (1)
  2. Water Pump Pulley (2)
  3. Idler Pulley (3)
  4. Power Steering Pump Pulley (4)
  5. Radiator Fan Pulley (5)
  6. Crankshaft Pulley (6)
  7. Automatic Tensioner (7)
3. Rotate ratchet and belt tensioner clockwise. Place belt over water pump pulley. Let tensioner rotate back into place. Remove ratchet. Be sure belt is properly seated on all pulleys.
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