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Why does the rocker on the h100 2.6l diesel panel van 1992 shaft keeps on breaking what must we look out for?

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The rocker keeps breaking due to the high amount of compression. The only real way around it without altering conrod length would be to take the rocker shaft to an engineer and get a forged one made up

Posted on Mar 03, 2019

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  • Hyundai Master
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Sticking or stuck valve. send the head in for rebuild.

Posted on Jun 10, 2014

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1 Answer

Where does oil enter rocker shaft to lube cam on 1.6 the rockers lube the cam. Where does oil enter rocker shaft. Single overhead cam


though the holes in the head where the cam shaft runs
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26199504-vwo4kbj50x24ysdqrikfgjwj-2-0.jpg

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Hi Edward , sounds not right , lol . You have to remove the whole Rocker shaft with it rockers before you can remove or replace the rocker arm rod .

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What is the valve clearance for my 1990 courier 2.5 litre diesel ?


if it does not have hydraulic adjusters then .012" inlet hot and .014" exhaust hot. If it has hydraulic adjusters then the noise will be from worn rocker shafts and rocker bushes.

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1 Answer

Fix the catlystic convertible but still having problem with the van backfiring


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1 Answer

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Hello again,
Thanks for your response and further details, I have to say your unit it not one I'm too familiar with BUT all Engines are similar in many ways and I have done lots of Head rebuilds and gas conversions on Small & Big Blocks.Remember I'm across the Pond U.K.
O.K. Oil ways seem to be the problem here, I can't suggest much as I'm not looking at the Engine.
I can only summize.
I recently had a Cam seizure on a 4D51 Diesel Mitsubishi (Pajero/Montero) un-beknown to me the oil runs up the centre of the rocker shaft its is fed via the the Aluminium rocker shaft carriers. As this vehicle had suffered a Cam Belt break the Valves had ripped the whole Valve train off the top of the head, so clever Me Heli coiled the threads and on the last two had to use larger bolts.
I didn't realise I had blocked the flow of oil?????
So maybe your rocker shaft oil supply is blocked somewhere? possibly a shaft in back to front? or carrier cap on wrong base? I know we all make mistakes but sometimes it is really annoying when it is staring us in the Face and we just don't see it.
2 Heads?? eH!
Good Luck!
Please keep me updated, I'll do some more research and if not solved on this session please return with full description of engine and numbers etc.
Paul 'W'

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2 Answers

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could be the injector washers leaking or leak off pipes but you will have to remove the rocker cover trim for inspection

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Rocker arm shaft to head torque is 19Ft-lbs

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1 Answer

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belts are usually directional so try 2 put it on in the rite direction otherwise will just disintergrate. and never retighten a belt esepecially if its hot

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