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The headband post can only be inserted into the earpiece when the earpiece has been sufficiently rotated. (Note that the hole and post are a 'D' shape, not round.) The installed ear cushion is preventing you from rotating the earpiece sufficiently.
Remove the ear cushion from the earpiece by carefully pulling it off so you do not damage the clips that hold it on or the gasket material between the cushion and the earpiece. There are six clips, three on each side.
Now you can rotate the earpiece into the position where the headband post can be inserted into the earpiece.
Carefully reinstall the ear cushion by pressing it onto the plastic clips. Note that it can only be installed one way with the internal plastic support towards the headband.
It rather depends on what broke on it. Sometimes superglue will hold it, but in my experiance if it gets a lot of stress it will go again. Another solution, if it is plastic that has snapped, is to melt them together with heat from a soldering iron. If you do this wear a mask and do it in a well vented area. You might need safety glasses as the smoke can make your eyes sore and also seems to go there.
One further way is to remove the speakers, find the size of them, then buy a cheap pair of headphones that uses the same size speakers as yours. Fit yours in. Afterall it's the speakers that output the great sound not the case!
Headset for transcribing through PC sound card. This headset’s long cord plugs into your computer’s sound card making it ideal for PC transcription. Supplied with two spare sets of foam earpiece covers. Headband type.
Cord length: 13’ Feet Plug: 3.5 mm Product Number: 141567
I to broke mine and couldnt find a replacement part anywhere! called xbox and every game store and no one sells them. What i did was go on Ebay and bought a Broken AS IS Headset for $8 and took the earpiece from that and put it on my working earpiece. Thats the only way to get a replacement part trust me!
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