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OIL PAN
Removal & Installation
1. Disconnect negative battery cable. Remove engine torque strut. Raise and support vehicle. Drain
crankcase. Disconnect oil level sensor electrical connector. Remove oil level sensor and oil filter.
Disconnect front exhaust pipe from manifold. Remove right front wheel and splash shield.
2. Disconnect oil cooler pipes. Disconnect A/C compressor electrical connector. Remove A/C compressor,
and position aside. Disconnect engine mounts from frame.
3. Remove flexplate access cover. Use transmission jack at transaxle to raise engine. Remove oil pan bolts
and oil pan. To install, reverse removal procedure. Install oil level sensor after oil pan is installed. Tighten
retaining bolts to specification. See TORQUE SPECIFICATIONS.
before start job suction out power steering fluid out of pump using large sirenge or siphon pump then.you need a table vise and two pieces of wood.okay to remove power steering pump. you need to disconnect the ground cable.remove air intake duct.remove the pulley cover.remove the drive belt.disconnect power steering pump switch connector.disconnect the pressure hose and the suction hose from the power steering pump.cover power steering hose and pipe keep getting trash dirt and debris.remove the installation bolt of the power steering pump bracket.place the oil pump bracket in a vise btween two pieces of wood keep from damaging bracket and remove the two bolts from the front side of the pump.remove bolt from rear side of the oil pump.disassemble the oil pump and the bracket by inserting flat tip screw driver.to install tighten oil pump to bracket bolts 12 ft lbs. tighten the bolt from the rear side of the oil pump to 27 ft lbs.tighten steering hose eye bolts to 30 ft lbs.replace fluid bleed air out power steering system.
Matchmark the hood hinge-to-hood and remove the hood.
Drain the coolant from the radiator.
Remove the left and right torque struts. Install the left front strut bolt back into the bracket.
Disconnect the radiator hoses at the water crossover. Remove both cooling fans from the engine.
Remove the serpentine accessory drive belt.
Detach the cruise control servo connections and the ISC motor electrical connector.
Disconnect the throttle cable from the throttle body cam. Disconnect the shift cable from the park/neutral switch. Remove the cable bracket at the transaxle.
Remove the park/neutral switch and disconnect the power brake vacuum hose.
At the rear of the right head, disconnect the cylinder head temperature switch.
Remove the bellhousing bolts.
Remove the ignition coils and remove the spark plug wires.
Raise and safely support the vehicle.
Remove the oil pan-to-transmission brace. Remove the torque converter splash shield and the four converter-to-flywheel bolts.
Disconnect the oil cooler lines from the oil filter adapter.
Remove the A/C compressor mounting bolts and detach the electrical connectors. Move compressor out of way.
Detach the electrical connectors from the left side of the engine and move the harness from behind the exhaust manifold.
Remove the two nuts that secure the motor mount to the engine cradle front crossmember.
Remove the exhaust Y-pipe and remove the right front wheel.
Remove the crankcase to transmission bracket at the transmission tail shaft. Disconnect the knock sensor.
Remove the bolt from the transmission to the cylinder head brace at the cylinder head.
Lower the vehicle. Disconnect the fuel inlet and fuel return lines using special tool J37088 or equivalent.
Detach the injector harness connector and the hoses from the coolant reservoir. Remove the reservoir.
Disconnect the cam position sensor. Disconnect the heater hoses from the water pipes at the front of the right cylinder head.
Disconnect the battery cable from the junction block and remove the retainer at the cylinder head.
Disconnect the starter cable from the junction block.
Disconnect the power steering pump pressure and return lines at the pump. Return power steering line retainer from the right front of the crankcase.
Disconnect the rear oxygen sensor.
Remove the three screws securing the wiring harness retainer to right cam cover and position harness out of the way.
Connect an engine-lifting device to the engine using the support hooks at left and right rear of engine. The torque strut bracket at the left front of the engine should be used as a third lifting hook.
Carefully remove the engine from the vehicle.
To install:
Lower the engine into the vehicle. Remove the lifting device.
Install the 4 bell housing bolts and tighten to 75 ft. lbs. (100 Nm).
Raise and safely support the vehicle.
Install 2 nuts to the motor mount at the front cradle crossmember. Do not fully tighten.
Install bolt to the cylinder head for transmission brace. Do not fully tighten.
Install the transmission to crankcase bracket with the 4 bolts. Do not fully tighten the bolts.
Tighten the motor mount to cradle crossmember bolts to 30 ft. lbs. (40 Nm). Tighten the transmission brace bolt and transmission to crankcase bolts to 45 ft. lbs. (60 Nm).
Install the right front wheel and connect the knock sensor.
Install the exhaust Y-pipe.
Install the 4 torque converter to flywheel bolts and tighten to 45 ft. lbs. (60 Nm).
Install the converter splash shield and install the transmission to oil pan brace. Tighten the bolt to 35 ft. lbs. (50 Nm).
Position the A/C compressor in place and install the mounting bolts.
Route the electrical harness along the left side of the engine and connect the connectors.
Connect the oil cooler lines to the oil filter adapter.
Lower the vehicle.
Secure the wiring harness to the right cam cover with the 3 screws.
Connect the rear oxygen sensor and connect the cam position sensor.
Connect the power steering hoses to the pump and secure the return line to the crankcase.
Connect the heater hoses to the water pipes.
Connect the starter and battery cables at the junction box. Secure battery cable with retainer.
Connect and install the coolant reservoir.
Install coils and secure with 4 screws.
Install the serpentine drive belt and connect the injector harness to the FIS harness.
Connect the fuel line connectors. Connect the cylinder head temperature switch to the rear of the right head.
Connect the power brake vacuum line.
Install the park/neutral switch and shift cable. Adjust switch if necessary.
Install the cruise servo and connect the ISC motor.
Connect the throttle cable and install both cooling fans.
Connect the radiator hoses to the water crossover.
Install the torque struts and adjust the preload to zero.
Connect the negative battery cable.
Refill the engine with coolant. Install the hood and install the air cleaner.
Start the engine and check for oil, coolant, or transaxle leaks.
M62 ENGINE TURN OFF RADIO FIRST. YOU NEED TO INSTALL A MEMORY SAVER BEFORE DISCONNECTING NEGATIVE BATTERY CABLE. TO KEEP FROM LOSING PCM MEMORY. TO REMOVE OIL PUMP.YOU NEED TO LOWER OIL PAN.REMOVE THE LEFT AND RIGHT ENGINE MOUNTS AT THE BOTTOM.REMOVE POWER STEERING PUMP AT THE HOLDER.REMOVE OIL PIPES AT THE POWER STEERING PUMP ALSO ON AUTOMATIC TRANSMISSION, REMOVE BANJO BOLT FOR THE OIL RETURN PIPE FROM THE OIL FILTER AT THE OIL PAN.REMOVE THE MOUNTING BOLT ON THE SPROCKET FOR THE OIL PUMP AND REMOVE THE SPROCKET ALONG WITH THE CHAIN,REMOVE 3 OIL PUMP MOUNTING BOLTS AND REMOVE THE OIL PUMP.REMOVE THE OIL PIPES OUT OF THE CRANKCASE. BEFORE INSTALLING NEW OIL PUMP, CHECK SEALS ON THE OIL PIPES AND REPLACE IF IT NECESSARY.LUBRICATE THE SEALS WITH OIL AND THE OIL PIPES.CHECK THE SEAL IN THE OIL PUMP AND REPLACE IF NECESSARY, SCREW THE HEXAGON ADAPTER BACK INTO THE OIL PUMP UNTIL IT STOPS.INSTALL OIL PUMP AND 2 RIGHT SIDE OIL PUMP MOUNTING BOLTS .TORQUE BOLTS 14 - 17 FT LBS. POSITION THE CHAIN ON THE PUMP AND SPROCKET AND INSTALL THE SPROCKET.TORQUE BOLT TO 35 FT LBS VERIFY THAT THE CHAIN IS POSITION CORRECTLY. ADJUST THE CHAIN SAG TO 0.315 - 0.472 INCHES 8 - 12MM BY TURNING THE HEXAGON ADAPTER IN THE OIL PUMP, THEN INSTALL THE LEFT SIDE MOUNTING BOLT. INSTALL OR CONNECT THE FOLLOWING. INSTALL BANJO BOLT FOR THE OIL RETURN PIPE FROM THE OIL FILTER AT THE OIL PAN, INSTALL THE POWER STEERING PUMP AND CONNECT THE OIL LINES IF EQUIPPED.INSTALL LOWER OIL PAN, INSTALL THE ENGINE OIL.INSTALL THE NEGATIVE BATTERY.
1. Remove the upper radiator hose. Remove the wiper module and support bracket.
Disconnect and plug the compressor outlet hose at the compressor
and remove the bolt retaining the hose assembly to the right coil
bracket. Cap the compressor outlet.
Remove the engine harness connector from the retaining bracket on
the brake vacuum booster and detach the connector and transmission
harness connector.
Disconnect the throttle valve cable from the throttle body and disconnect the heater outlet hose.
Remove the nut retaining the ground strap to the right cylinder
head. Remove the upper stud and loosen the lower bolt retaining the
heater outlet hose to the right cylinder head and position out of the
way.
Remove the blower motor resistor. Remove the bolt retaining the right engine mount to the lower engine bracket.
Disconnect the vacuum hoses from the EGR valve and tube. Remove the 2 bolts retaining the EGR valve to the intake manifold.
Raise and safely support the vehicle. Drain the crankcase and remove the engine mount through bolts.
Remove the EGR tube line nut from the right exhaust manifold and remove the EGR valve and tube assembly.
Disconnect the exhaust from the exhaust manifolds. Lower the exhaust system and support it with wire from the crossmember.
Position a jack and a block of wood under the oil pan,
rearward of the oil drain hole. Raise the engine approximately 4 in. and
insert 2 wood blocks approximately 2
1
/
2
in. thick under each engine mount. Lower the engine onto the wood blocks and remove the jack.
Remove the 16 bolts retaining the oil pan to the engine block and remove the oil pan.
It may be necessary to loosen, but not remove, the 2 nuts on the rear
transmission mount and with a jack, raise the transmission extension
housing slightly to remove the pan.
If necessary, remove the 2 bolts retaining the oil pickup tube to
the oil pump and remove the bolt retaining the pickup tube to the main
bearing stud spacer. Remove the pickup tube.
Fig. 3: Oil pan bolt torque sequence-4.6L engine (click over pic fo zoom).
Before servicing the vehicle, refer to the precautions section.
Disconnect the negative battery cable.
Drain the engine coolant.
Remove or disconnect the following:
Exhaust manifold, if equipped with n automatic transaxle
Right front wheel
Splash shield
Water pump sprocket access plate from the timing cover
Fig. Remove the water pump sprocket access plate from the timing cover -2.2L engine
Attach Water Pump Sprocket Holding Tool J 43651to the sprocket
using the access plate bolts to secure the tool to the engine front
cover.
Sprocket to water pump bolts
Engine block to water pump bolt
Engine front cover to water pump bolt
Thermostat housing to water pump feed pipe
2 water pump to engine block bolts
Water pump
Fig. Water pump mounting-2.2L engine
To install:
Use a threaded stud in the water pump hub to align the hub to the water pump sprocket.
Water pump and bolts
Thermostat housing to water pump feed pipe
Engine front cover bolt and engine block to water pump bolt. Tighten the bolts to 15 ft. lbs. (20 Nm)
2 of the water pump sprocket to water pump bolts
Remove the threaded stud.
Last water pump sprocket to water pump bolt and tighten the sprocket bolts to 89 inch lbs. (10 Nm).
Remove the tool.
Water pump sprocket access plate to the timing cover and tighten the bolts to 89 inch lbs. (10 Nm)
Splash shield
Right front wheel
Exhaust manifold, if removed
Fill the cooling system.
Connect the negative battery cable.
2.4L Engine
Before servicing the vehicle, refer to the precautions section.
Disconnect the negative battery cable.
Drain the cooling system.
Remove or disconnect the following: WARNINGDo not rotate the flex coupling more than 4 degrees or damage may occur.
Oxygen Sensor (O
2
S) electrical connector
Exhaust manifold heat shield
Coolant inlet housing bolt through the exhaust manifold
Exhaust manifold brace-to-manifold bolt
Manifold-to-exhaust pipe studs
Coolant inlet housing-to-water pump cover bolt
Exhaust pipe from the exhaust manifold by pulling it downward
Coolant inlet pipe from the oil pan
Brake vacuum pipe from the camshaft housing
Exhaust manifold from the cylinder head
Heater hose from the heater outlet pipe
Timing chain cover and tensioner
Water pump cover-to-engine bolts
3 water pump-to-timing chain housing nuts
Water pump and cover assembly
Water pump cover from the pump
Fig. Exploded view of the water pump mounting-2.4L engine
It's to the rear of the oil pan which is located slightly to the side/rear of the front passenger side tire. There's a diamond like pattern on it that you can't miss.
Section 03-01: Engine, 4.6L (4V)
1997 Continental Workshop Manual
IN-VEHICLE SERVICE
Oil Pan/Oil Pump Screen Cover and Tube
Removal
Turn rear suspension leveler compressor switch (5K761) off (located in luggage compartment).
Disconnect battery ground cable (14301). Refer to Section 14-01 .
Remove oil level dipstick (6750).
Raise vehicle on hoist.
Remove dual converter Y pipe (5F250). Refer to Section 09-00 .
Drain engine oil from crankcase.
Disconnect engine control sensor wiring (12A581) from the low oil level sensor connector.
Remove the power steering pressure hose retainer brackets from the engine front cover studs (two places). Position the power steering pressure hose (3A719) out of the way.
Remove 16 bolts retaining oil pan (6675) to cylinder blocks (6010) and remove oil pan and oil pan gasket (6710).
Remove two bolts retaining oil pump screen cover and tube (6622) to oil pump (6600).
Remove bolt retaining oil pump screen and cover and tube support brace to main bearing stud spacer.
Remove oil pump screen cover and tube. Discard O-ring.
Item
Part Number
Description
1
W701240
Bolt (16 Req'd)
2
6675
Oil Pan
3
6622
Oil Pump Screen Cover and Tube
4
6010
Cylinder Blocks
5
6710
Oil Pan Gasket
A
—
Tighten to 20 Nm (14 Lb-Ft), then rotate 60 degrees clockwise Installation
Inspect oil pump screen cover and tube and replace if necessary.
Position oil pump screen cover and tube on oil pump with a new O-ring and hand-start two bolts.
Install bolt retaining oil pump screen cover and tube to main bearing stud spacer finger-tight.
Tighten oil pump screen cover and tube-to-oil pump bolts to 8-12 Nm (71-106 lb-in). Tighten oil pump screen cover and tube to main bearing stud spacer bolt to 20-30 Nm (15-22 lb-ft).
Clean oil pan and inspect for damage.
Clean sealing surfaces of engine front cover (6019) and cylinder blocks with a clean cloth. If scraping is required, only use plastic-tipped scrapers to prevent damaging the aluminum sealing surfaces.
Position new oil pan gasket on oil pan.
Apply Silicone Gasket and Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6 where engine front cover meets cylinder blocks and crankshaft rear oil seal retainer meets cylinder blocks. Position oil pan on cylinder blocks and install 16 bolts. Tighten bolts in sequence to 20 Nm (14 lb-ft), then rotate an additional 60 degrees clockwise.
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