Free wiring diagrams

There is an actuator motor located on the transfer case. It selects range; hi neutral and lo and engages the front differential. There is a second clutch actuator motor on the front differential that engages the front wheel hubs.

You will need to disconnect both motors to eliminate electronics. It could also be you have an abraided wire to either the transfer case or the front differential. If unplugging both actuators doesnt stop fuse blow, you will need to test for signal or power to ground shorts.

Free (with ads) schematics are available using the "carmin std" app.

Do you have a wiring diagram for the 4X4 module ? Check power an grounds for the module first ,before you assume anything . Free wiring diagrams at http://www.bbbind.com/free-tsb/

Does your vehicle have three or four button shift switch ?
The NVG 236 transfer case features a 4 button shift control switch located on the instrument panel.
OR
The NVG 233 transfer case features a 3 button shift control switch,
The transfer case shift control module is equipped with the ability to store diagnostic information, which is useful to a technician in the event of module, component or wiring failures. This information can be retrieved from the transfer case shift control module by way of flash codes, which are displayed on the three transfer case shift control switch buttons. These buttons are located on the instrument panel to the right of the steering wheel Before obtaining DTCs, perform the following transfer case control module (TCCM) Self-Test.
TCCM Self-Test
Observe the transfer case shift control switch indicators while turning the ignition switch to RUN. A properly operating system will flash all indicators and then will return to the current gear. If the system is operating normally, then proceed to Displaying Codes.
If the TCCM failed the Self-Test, then test the following circuits.
• Battery Positive Voltage (40 and 1640), and Ignition 3 Voltage for battery voltage
• Ground Circuit for ground
• Diagnostic enable circuit for an open or high resistance
• Transfer case shift control switch connector
If the above circuits are normal but the TCCM still fails the Self-Test, replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

DTC Displaying
Turn OFF the ignition for 10 seconds.
Connect PIN 13 on the data link cable (DLC) to a ground. The DLC is located in the cab under the instrument panel on the driver's side.
Turn ON the ignition, with the engine OFF.
Observe the transfer case shift control switch select buttons for flashing codes. Refer to Diagnostic Trouble Code (DTC) List .
Important: If the transfer case shift control switch buttons all blink only once and then stop, no fault codes are stored in the transfer case shift control module.
• When one DTC is stored in memory, that code will blink that number of times followed by a 3 second pause and then repeat.
• If more than one code is stored, the first code will blink, followed by a 3 second pause and then the second code will blink.
• This sequence will continue until PIN 13 on the DLC is no longer grounded.
• If the TCCM will not communicate the presence or absence of DTCs, test the above circuits in Self-Test Step 2. If the circuits are complete, then replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

The four button switch system is a bit more complex ,need a factory scanner or professional one to check DTC'S

DTC B2725
DTC C0300
DTC C0305
DTC C0308
DTC C0309
DTC C0310
DTC C0315
DTC C0323
DTC C0324
DTC C0327
DTC C0362
DTC C0367
DTC C0374
DTC C0376
DTC C0387
DTC C0550
DTC C0611
this is where you should start ,checking code's .

Hi Jimi , There are very specific diagnostic procedures to follow for diagnosing this system. First a good visual inspection of the transfer case an fluid level an wiring connections. The transfer case shift control module is equipped with the ability to store diagnostic information, which is useful to a technician in the event of module, component or wiring failures. This information can be retrieved from the transfer case shift control module by way of flash codes, which are displayed on the three transfer case shift control switch buttons. These buttons are located on the instrument panel to the right of the steering wheel Before obtaining DTCs, perform the following transfer case control module (TCCM) Self-Test.
TCCM Self-Test

1. Observe the transfer case shift control switch indicators while turning the ignition switch to RUN. A properly operating system will flash all indicators and then will return to the current gear. If the system is operating normally, then proceed to Displaying Codes.
2. If the TCCM failed the Self-Test, then test the following circuits.
?€¢
Battery Positive Voltage (40 and 1640), and Ignition 3 Voltage for battery voltage



?€¢
Ground Circuit for ground



?€¢
Diagnostic enable circuit for an open or high resistance



?€¢
Transfer case shift control switch connector


3. If the above circuits are normal but the TCCM still fails the Self-Test, replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

DTC Displaying

1. Turn OFF the ignition for 10 seconds.
2. Connect PIN 13 on the data link cable (DLC) to a ground. The DLC is located in the cab under the instrument panel on the driver's side.
3. Turn ON the ignition, with the engine OFF.
4. Observe the transfer case shift control switch select buttons for flashing codes. Refer to Diagnostic Trouble Code (DTC) List .

Important: If the transfer case shift control switch buttons all blink only once and then stop, no fault codes are stored in the transfer case shift control module.
?€¢
When one DTC is stored in memory, that code will blink that number of times followed by a 3 second pause and then repeat.

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If more than one code is stored, the first code will blink, followed by a 3 second pause and then the second code will blink.

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This sequence will continue until PIN 13 on the DLC is no longer grounded.

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If the TCCM will not communicate the presence or absence of DTCs, test the above circuits in Self-Test Step 2. If the circuits are complete, then replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

Let me know if you have any codes , I have code definitions an procedures.

4WD Vacuum control module

Do you have a wiring diagram for TCCM ?
The transfer case shift control module is equipped with the ability to store diagnostic information, which is useful to a technician in the event of module, component or wiring failures. This information can be retrieved from the transfer case shift control module by way of flash codes, which are displayed on the three transfer case shift control switch buttons. These buttons are located on the instrument panel to the right of the steering wheel Before obtaining DTCs, perform the following transfer case control module (TCCM) Self-Test.
TCCM Self-Test
Observe the transfer case shift control switch indicators while turning the ignition switch to RUN. A properly operating system will flash all indicators and then will return to the current gear. If the system is operating normally, then proceed to Displaying Codes.
If the TCCM failed the Self-Test, then test the following circuits.
• Battery Positive Voltage (40 and 1640), and Ignition 3 Voltage for battery voltage
• Ground Circuit for ground
• Diagnostic enable circuit for an open or high resistance
• Transfer case shift control switch connector
If the above circuits are normal but the TCCM still fails the Self-Test, replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

Do you know how to test automotive electrical circuit's ? How to use a DVOM - digital volt ohm meter ? Free wiring diagrams here
http://www.bbbind.com/free_tsb.html
Enter vehicle info. year , make , model and engine size . Under system click on driveline/Axle ,then under subsystem click on transfer case controls . Click the search button then the blue links . Do you know where the TCCM lives ? Check all power and ground's . If all are good , replace the TCCM .

The New Venture Gear Model NV233 is an electronically controlled optional transfer case for use on four wheel drive T trucks. The driver selects 2HI, 4HI, or 4LO by pushing one of three illuminating shift select buttons mounted on the instrument panel. The shift select buttons display the transfer case mode and range, self-test, diagnostic trouble codes, and electronic shift mechanical engaging problems.
During normal driving the transfer case is in the 2HI mode. When the transfer case is in the 2HI mode. When the transfer case is in 2HI both the 4HI and 4LO switch circuits are open, and both lights are OFF. When the four-wheel drive shift select button has been pressed, the four-wheel drive indicator lamp under the sift select button turns ON when the front axle has engaged. The shift select button will blink while the front axle is engaging. This is a normal condition.
The shifting of the transfer case is performed by a motor/encoder that receives drive signals from the transfer case control module (TCCM). When the driver selects one of the transfer case shift select buttons, request signals are sent to the TCCM. If the correct input signals exists, the TCCM will send drive voltages to the motor/encoder. The motor/encoder will position the transfer case to the ordered shift position.

Transfer Case Control Module Description
The TCCM performs the following functions:
• Receives input signals
• Processes the signal information
• Develops output signals
• Sends the output signal in order to control the shifting of the transfer case
The TCCM receives input signals from the following sources:
• The transfer case shift select buttons
• The NSBU switch on the vehicles with automatic transmissions
• The clutch position switch on the vehicles with manual transmissions
• The vehicle sped sensor calibrator module
• The encoder/motor range and the mode feedback signals
• The diagnostic enable
• The front axle mechanical status signal
In order to ensure the electronic shift system is operating properly, the transfer case control module (TCCM) continually performs diagnostics checks on itself and other parts of the electronic shift system when the ignition switch is in the run position. The following are different types of system checks that the TCCM continually performs.
Data Memory Retention Check
The TCCM checks the stored diagnostic trouble code memory to see if the memory has changed since the ignition switch was last positioned to OFF. This self test checks in order to see if the RAM standby power supply has been interrupted. If the TCCM detects a RAM standby power supply interruption, (the loss of stored diagnostic trouble code) the TCCM stores a DTC of 1 indicating RAM standby power failure.
This condition occurs when the TCCM is disconnected from the wiring harness or battery power is removed. The DTC of 1 automatically clears from the TCCM after cycling the ignition switch ON and OFF five times.

Before replacing parts you should test the system !
Diagnostic Trouble Code (DTC) Displaying
The transfer case shift control module is equipped with the ability to store diagnostic information, which is useful to a technician in the event of module, component or wiring failures. This information can be retrieved from the transfer case shift control module by way of flash codes, which are displayed on the three transfer case shift control switch buttons. These buttons are located on the instrument panel to the right of the steering wheel Before obtaining DTCs, perform the following transfer case control module (TCCM) Self-Test.
TCCM Self-Test
Observe the transfer case shift control switch indicators while turning the ignition switch to RUN. A properly operating system will flash all indicators and then will return to the current gear. If the system is operating normally, then proceed to Displaying Codes.
If the TCCM failed the Self-Test, then test the following circuits.
• Battery Positive Voltage (40 and 1640), and Ignition 3 Voltage for battery voltage
• Ground Circuit for ground
• Diagnostic enable circuit for an open or high resistance
• Transfer case shift control switch connector
If the above circuits are normal but the TCCM still fails the Self-Test, replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .
DTC Displaying
Turn OFF the ignition for 10 seconds.
Connect PIN 13 on the data link cable (DLC) to a ground. The DLC is located in the cab under the instrument panel on the driver's side.
Turn ON the ignition, with the engine OFF.
Observe the transfer case shift control switch select buttons for flashing codes. Refer to Diagnostic Trouble Code (DTC) List .
Important: If the transfer case shift control switch buttons all blink only once and then stop, no fault codes are stored in the transfer case shift control module.
• When one DTC is stored in memory, that code will blink that number of times followed by a 3 second pause and then repeat.
• If more than one code is stored, the first code will blink, followed by a 3 second pause and then the second code will blink.
• This sequence will continue until PIN 13 on the DLC is no longer grounded.
• If the TCCM will not communicate the presence or absence of DTCs, test the above circuits in Self-Test Step 2. If the circuits are complete, then replace the TCCM. Refer to Transfer Case Shift Control Module Replacement .

Is the 4WD fuse # 15 -10 amp located in the I/P fuse box good ?

What do the lights on the 4x4 selector switch do when you switch to A4WD or $HI or 4LO positions? Do they blink and revert to previous selection? Has the Transfer Case fluid been changed at 50K intervals?
There are actuators on the Transfer Case and Front Differential that control the application of power to the front wheels. These actuators are controlled by the TCCM (Transfer Case Control Module). It takes a qualified 4 wheel drive technician to diagnose these systems.

Hi, it sounds like your front diff engages but your transfer case is not. raise one of your front tires off the ground and see if it will lock up when you go to 4hi. If it does then the problem is your encoder motor that hangs down under your transfer case.

1. Inspect Transfer Case Control Module (TCCM) and encoder/motor wiring, terminal contact, grounds.

2. Install updated TCCM calibration.

3. Inspect for TCCM water intrusion.
4. Replace transfer case encoder/motor. 1. Check voltage on pin A, Light Blue wire at the engage switch.

2. The voltage should remain near 1.0v with no buttons pushed, compare to the value on the scanner when the problem happens.

3. Back close to the switch by hand and check for a glitch.

4. Wiggle tug test harnesses at the switch and TCCM.

5. Check terminal to pin grip. could be your transfercase control module locater under drivers side of dash. or the encoder motor