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Expert
64 Answers
- Posted on Feb 19, 2009
Re: Pulled every thing apart to get the heater core out...
- Drain the engine cooling system.
- Remove or disconnect the following:
- Negative battery cable
- Heater hoses from the heater core
- Remove the instrument panel as follows:
- Disable the air bag system.
- Set the parking brake and block the wheels.
- Disconnect the parking brake release cable from the parking brake lever.
- Unfasten
the screws that retain the DLC instrument panel left side sound
insulator. Feed the DLC through the hole in the sound insulator.
- Unfasten the right side sound insulator panel screws and remove the panel.
- Unfasten the screws that attach the instrument panel left side sound insulator to the knee bolster and cowl panel.
- Unfasten the nut that attaches the left side sound insulator to the accelerator pedal bracket.
- Unplug the remote control door lock receiver module electrical connector.
- Remove the door lock receiver module from the left side sound insulator. Remove the left side sound insulator.
- Unfasten
the screws that attach the instrument panel center sound insulator to
the knee bolster, instrument panel, heater assembly and floor duct.
- Remove the center sound insulator.
- Unfasten the screws that attach the courtesy lamp to the knee bolster.
- Unfasten the screws that attach the knee bolster to the instrument panel.
- Disconnect the lap cooler duct from the knee bolster.
- Unplug the lighter electrical connection and remove the knee bolster.
- Unfasten the steering column-to-instrument panel nuts and lower the column.
- Unfasten the screws that attach the instrument panel accessory trim plate to the instrument panel.
- Remove the trim plate and unplug all necessary electrical connection.
- Remove the heater and/or air conditioning control assembly.
- Remove the radio and the storage compartment assembly (if equipped).
- If necessary, remove the instrument cluster.
- Unfasten the left and right instrument panel pivot bolts and the panel lower support bolt.
- Unfasten the speaker grilles retaining screws and remove the speaker grilles.
- Remove
the windshield defroster grille using a flat-bladed prytool. Start at
one end of the grille and work your way down the grille.
- Unfasten the 4 instrument panel upper support screws.
- Tag and unplug all necessary electrical connections.
- Remove the instrument panel from the vehicle.
- Remove or disconnect the following:
- Air inlet assembly, if equipped
- Vacuum hoses
- Heater assembly studs, from inside the engine compartment
- Blower motor resistor
- Stud from inside the heater case assembly; the stud is located behind the blower motor resistor
- Heater assembly-to-chassis screws
- Heater assembly from the vehicle
- Access cover screws and cover from the heater assembly
- Heater core from the heater case assembly
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