2006 Hyundai Sonata Logo
Posted on Apr 25, 2012
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How to replace the upper control arm - 2006 Hyundai Sonata

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  • Master 372 Answers
  • Posted on Apr 25, 2012
Anonymous
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  1. Loosen the wheel nuts slightly. Raise the front of the vehicle, and make sure it is securely supported.
  2. Remove the front wheel and tire from front hub. CAUTION: Be careful not to damage the hub bolts when removing the front wheel and tire.
  3. Remove the upper arm ball joint self-locking nut(A) and the split pin(B).
  4. Using the special tools, disconnect the upper arm ball joint from the knuckle. Remove the front strut assembly
  5. Remove the two upper arm mounting bolts(A) from the body.

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Do not disassemble the upper arm. If the ball joint or bushings are faulty, or the upper arm is damaged, the entire upper arm must be replaced.
  1. Raise and support the vehicle safely.
  2. Remove the front wheels. Support the lower control arm assembly with a floor jack.
  3. Separate the upper ball joint from the steering knuckle using a ball joint separator tool.
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Raise the front of the vehicle and support it by the frame with jack stands. Remove the front wheels using the air gun and a socket.

  • 2 Place the floor jack under the lower control arm as close to the ball joint as possible. Raise the jack until it begins to lift the control arm. Make sure that the floor jack is positioned where it cannot slip off the control arm.
  • 3 Remove the cotter pin in the upper control arm ball joint using the wire cutters. Remove the nut on the bottom of the upper ball joint using a wrench. Separate the ball joint using the ball joint separator tool. Insert the tool between the spindle and the upper control arm and hit it with a hammer until it comes loose from the spindle.
  • 4 Remove the upper control arm by removing the nuts on the engine side of the arm holding it to the frame. Use a wrench for this, but as the bolts are loosened, keep the alignment shims together that are behind each nut. It will be necessary to replace these on the side they were removed from for the alignment.
  • 5 Lift the upper control arm off and remove the upper ball joint using the ball joint installer kit. This procedure is only necessary if the new control arm does not come with a ball joint, which would be unusual.
  • 6 Place the receiver over the bottom of the ball joint and the smaller pusher cylinder on the topside. Place the large C-clamp from the kit over the cylinders. Use the ½-inch drive air gun and socket to push the ball joint out. Reverse the process to install the ball joint. Install the upper control arm in reverse order of removal.
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    HOW TO REMOVE AND REPLACE MOUNTAINEER UPPER BALL JOINTS?

    Upper Ball Joint Removal & Installation Ball joints on this vehicle are an integral part of the control arm. If the ball joint is defective, the entire control arm must be replaced.
    ---
    Upper Control Arm Removal & Installation
    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
    2. Remove or disconnect the following:
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    3. Use a jack to support the front suspension lower arm.
    4. Mark the position of the front suspension upper arm adjustment cams.
    5. Remove the upper ball joint retaining nut and pinch bolt.
    6. Separate the ball joint from the front wheel spindle
    7. Remove the front suspension upper control arm.
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    1. Installation is the reverse of removal. Align the marks made during removal on the front suspension upper arm adjustment cam. The forward front suspension upper arm nut must be tightened first while the arm is held at the curb position ride height.
    2. Observe the following torques:
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      2. Pinch bolt: 46 ft. lbs. (63Nm)
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    Do not disassemble the upper arm. If the ball joint or bushings are faulty, or the upper arm is damaged, the entire upper arm must be replaced.
    1. Raise and support the vehicle safely.
    2. Remove the front wheels. Support the lower control arm assembly with a floor jack.
    3. Separate the upper ball joint from the steering knuckle using a ball joint separator tool.
    4. Remove the self-locking nuts from the upper arm anchor bolts. Remove the upper arm from the vehicle.

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    5. Once the bushing is properly seated in the control arm, remove the arm from the press and install it on the vehicle.
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    Ball joints???

    You're not supposed to replace the uppers on a 98 ranger. They're not meant to be pressed out because its built in with the control arm as a single unit. Just buy new upper control arms and save yourself the trouble. Ford also claims you have to replace the control arm for the lowers as well, but that's BS. They can be replaced fairly easily with the proper tools.
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