1987 kawasaki GPZ 500 S - GPX 500 R Logo

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Posted on Apr 14, 2010
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Chain torque settings

Have adjusted my chain but don,t have a toque wrench. Does any one know the settings.

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Ned White

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  • Master 2,100 Answers
  • Posted on Apr 14, 2010
Ned  White
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I don' t have a torque wrench either, and I adjust my chain on the road, with a big adjustable, just tighten it up and go. Ducati S4, Hope this helps.

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Loosen the bolts on the front of the camshaft and the crankshaft... slide off the gears (or use a puller if difficult to remove). Replace your chain and gears. Replace with new bolts. Old bolts are slightly stretched from being torqued. The elasticity of the old bolts will not allow the proper torques without breaking or loosening again later. Use an impact wrench that has torque settings. An ordinary torque wrench is difficult to use as the motor wants to turn. Use the torque settings from a list of specifications for your engine.
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Instructions
    • 1 Measure the chain's tension with a ruler. Move the center point of the bottom half of the drive chain with your hand. Take a measurement of the chain's movement as you push the chain up and down as far as it will go. The chain should have a free range of movement between 0.8 to 1.2 inches. If the chain's free range is greater than 1.2 inches, you need to tighten the chain. Alternatively, loosen the chain if it has less than 0.8 inches of free movement.
    • 2 Loosen the large nut on the left side of the rear axle with a 32 mm socket and a socket wrench. If more leverage is needed to loosen the nut, use a long-handled breaker bar.
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    • 4 Turn both adjustment bolts an equal number of turns with a 10 mm wrench to adjust the chain's tension. Turn the adjustment bolts clockwise to loosen the chain, or counterclockwise to tighten the chain. Check that the edge of both chain adjuster blocks are evenly aligned with the adjustment marks imprinted on the swing arm.
    • 5 Check the chain's range of free movement again. Make adjustments as needed until the chain has a free range of movement between 0.8 and 1.2 inches.
    • 6 Hold the adjustment bolts steady with a 10 mm wrench and tighten their lock nuts against the chain adjuster blocks with a second 10 mm wrench. Tighten the axle nut to 72.5 foot-pounds with a 32 mm socket and a torque wrench. Check the chain's tension again.
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