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Posted on Jan 30, 2011
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I have to force the shifter into gear (all) or I can not get it to shift at all. the clutch level fluid is at max. the clutch does feel soft. Once in gear I can shift thru the gear, but hard. Some times I can't get it into 1st but I can get it in 2nd and once again I can shift thru the gear but hard.

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Doug Keller

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  • Posted on Jan 30, 2011
Doug Keller
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If you can put it into gear easily without the engine running but it grinds or is hard to put into gear when the engine is running then the clutch has not fully disengaged. If the clutch does not slip once you are moving then the clutch is not likely the problem. Instead you will have a faulty clutch slave cylinder and/or clutch master cylinder. The best thing to do is have both replaced and be sure that they are properly bled of all air. If the clutch does slip then it will of course need to be replaced, and be sure to have the pressure plate re-surfaced! Then there is the possibility, albeit rare, that all three need replacement.

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With engine off, does the shifter get gears easily?
If so, it could be your hydraulic clutch. Check the fluid level on the clutch master cylinder's reservoir-on the firewall. If it is low, add brake fluid to it. If it was dry, you will probably have to bleed the hydraulic clutch down at the slave cylinder on the transmission bell housing.
When clutch pedal is pressed, the clutch master cylinder will force fluid down the line to the small slave cylinder. There, a small plunger is forced out (about an inch or less) from the slave cylinder, and pushes the clutch fork forward. The fork causes the clutch inside the bell housing to operate. Look for this movement of the slave cylinder pushing the clutch fork while someone presses down or pumps the clutch pedal. With the engine off, of course.
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Well, it would shift easily with engine off, because the transmission input shaft is not turning. Engine running and clutch engaging good, the input shaft would again be stationary and allow smooth shifting.
What you have to determine is if the clutch disc or pressure plate is bad (a new clutch is needed), or if the pedal hydraulic system has a malfunction. When you push the pedal down, a rod from the top of pedal pushes into the clutch master cylinder bolted to the firewall under the hood. This cylinder has a reservoir filled with brake fluid. When the rod forces fluid from the clutch master down a steel line and into the clutch slave cylinder down on the transmission bell housing, the hydraulic pressure forces a plunger from the slave cylinder to extend and push the clutch fork lever a small amount, enough to force the clutch release bearing (aka throw-out bearing) against the pressure plate. This relieves pressure on the clutch disc and input shaft becomes stationary for easy shifting.
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You maybe low on clutch fluid. (possible leak)
Check fluid level, if low add more and pump the clutch.
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Have the vehicle on a level piece of road, engine running, transmission in 'park' with the parking brake on. Remove the transmission dip stick and take a measurement of the fluid level. If low add fluid a pint at a time via the transmission dip stick tube. Keep filling until the level is 'max' on the dip stick. The reason for keeping the engine running and in park is to ensure that fluid is continually forced into the torque converter. If you measure the fluid level with the engine off fluid drains out of the converter giving a false reading. Snatched gear changes are due to late shifts caused by low fluid levels in the converter. Once filled properly it should shift earlier and with no fuss. A worn clutch is usually signified by a slippage while in gear..the engine gains in speed but the car fails to pick up at the same time.
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