2000 Chevrolet Tracker Logo
Posted on Jun 19, 2010

I need a diagram to remove the evaporator/heater core /air bag on a 2000 chevy tracker I had a leak on the passenger side inner floor wall on left side of middle console by feet area. We were told by several that it is the evaporator so we bought one and our manual does not have the diagram to remove the evaporator heater core or air bags all of this is in the same area?

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Micheal Wells

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  • Posted on Feb 22, 2014
Micheal Wells
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Replace ac evaporator

5 Related Answers

Anonymous

  • 29 Answers
  • Posted on Mar 29, 2009

SOURCE: Air bag off

Your car has second generation airbags and it monitors weight in the passenger seat. If a child sits in the seat the computer looks at the weight and turns off the airbag so not to deploy in a crash. If you put anything in the seat like a purse or briefcase the computer will think its a baby and turn off the airbag.

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Anonymous

  • 70 Answers
  • Posted on Apr 25, 2009

SOURCE: 97 chevy 1500 air bag light blinks when started.

not relaed, just bad luck! you need to get ot scanned to see what airbag sensor is bad, thats why its blinking  GOOD LUCK!

Anonymous

  • 137 Answers
  • Posted on May 01, 2009

SOURCE: disable and enable air bag system

pull the air bag fuses.

Anonymous

  • 4669 Answers
  • Posted on May 30, 2009

SOURCE: Air bag light won't go off

It likely is a bad passenger air bag. Did you try switching it back to off on the switch,and unhooking the battery for 5 minutes.

Anonymous

  • 15 Answers
  • Posted on Jun 07, 2009

SOURCE: remove air bag

disconnect battery, and remove the bolts behind the steering wheel. the airbag will be plugged into to the clocksping just unplug it.

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1helpful
1answer

Test heater core

Robert,
Using a cooling system pressure test tool to pressurize the entire cooling system, a heater core will leak into the HVAC [heater, ventilation and air conditioning] box [located under the dash board]. Once coolant leaks into this box, it will either drop onto the carpeting on the passenger side front floor OR drip out the condensate tube [where the A/C condensate water leaks out under the truck] The condensate tube is a rubber pipe located on the lower end of the passenger side firewall.
Leakage into the passenger carpet [most common place for it to leak] will appear as a wet carpet.
If heater core replacement is required, do yourself a favor. Buy and install a new A/C evaporator [located in the HVAC box with the heater core] at the same time. This is a big job to do. No sense replacing the heater core now, only to have the A/C evaporator fail next summer, forcing you to repeat all that labor [8 hours for a pro mechanic who knows what he is doing].
0helpful
2answers

How do i fix the heater core on my ford taurus 1995

Hi there,

Remove heater/evaporator case. Remove vacuum source line from heater core tube seal. Remove seal from heater core tubes.
Remove heater core access cover screws. Remove access cover and seal from heater/evaporator case. Lift heater core and case seals out of heater/evaporator case.
Installation
If installing new heater core, transfer case seals to new core. Install heater core and seals into heater/evaporator case. Install heater core access cover on case. Install seal on heater core tubes. To complete installation, reverse removal procedure. Evacuate and charge A/C system. Refill cooling system.

HEATER/EVAPORATOR CASE
Removal
  • Disconnect negative battery cable. Drain coolant from radiator. Gently pull instrument panel away from right side of dash panel.
  • Discharge A/C system using approved refrigerant recovery/recycling equipment. Disconnect heater hoses from heater core. Plug heater core tubes or drain coolant by blowing coolant from heater core using low pressure compressed air. Disconnect vacuum supply hose from inside engine compartment.
  • Disconnect A/C lines from evaporator core. Plug A/C lines and evaporator core tubes. Remove instrument panel assembly brace to evaporator case bracket screw. Remove assembly brace.
  • Remove floor register and rear floor duct from bottom of heater/evaporator case. Remove nuts securing heater/evaporator case to firewall. Remove 2 screws securing support brackets to cowl top panel. Carefully pull heater/evaporator case away from firewall. Remove heater/evaporator case.
  • To install, reverse removal procedure. Evacuate and charge A/C system. Refill cooling system.
INSTRUMENT PANEL
Removal & Installation
  • Position front wheels in straight-ahead position. Disable air bag system. See AIR BAG RESTRAINT SYSTEM article in ACCESSORIES/SAFETY EQUIPMENT section. Disconnect negative battery cable. Remove steering column trim shrouds.
  • Disconnect all electrical connections from steering column switches. Remove cover from under steering column. Remove 4 bolts and reinforcement from under steering column. Disconnect parking brake release control motor from parking brake and ignition switch connector.
  • Disengage insulator retainer. Remove insulator. Remove 4 nuts and reinforcement below steering column. Remove 4 nuts securing steering column to instrument panel and lower column to front seat. Disconnect PRNDL cable (A/T models).
  • Ensure ignition switch is locked to prevent steering column from turning. Remove 4 instrument cluster retaining screws. Disconnect speed control cable and vehicle speed sensor (if equipped). Disconnect electrical connectors and remove instrument cluster. At steering column opening, remove one bolt securing instrument panel to brace. Remove one instrument panel brace bolt (below radio area).
  • Remove sound insulator under glove box by removing 2 push nuts securing insulator to studs on climate control case. Remove glove box door and compartment. Remove air cleaner housing, battery and battery tray. Disconnect wires of main wire loom in engine compartment. Disengage rubber grommet from firewall. Feed wiring into passenger compartment through hole in firewall.
  • Remove right and left kick panels. Disconnect wires from instrument panel at right and left kick panel sides. Remove screws on left and right sides of instrument panel.
  • Pull up to unsnap right and left speaker opening covers. Remove speaker covers. Working through steering column and glove box openings, reach under instrument panel and disconnect electrical connectors, vacuum hoses, A/C-heater control panel cables, and radio antenna cable.
  • Support instrument panel. Remove 3 screws attaching top of instrument panel to cowl top. Disconnect remaining wires. Remove instrument panel. To install instrument panel, reverse removal procedure.

Hope this helps...
3helpful
1answer

Need to replace heater core? how do i remove old one and replace new one?

Here are the instructions with a diagram. If you need to enlarge the diagram save it to your picture files and then enlarge it there.

1. Disconnect battery ground cable, then drain cooling system. See: Engine, Cooling and Exhaust\Cooling System\Service and Repair

2. Disconnect heater hoses from heater core. Plug heater hoses and core fittings to prevent coolant spillage.


3. Remove bolt located below windshield wiper motor, attaching left end of plenum to dash panel.


4. Remove nut attaching upper left corner of evaporator or heater case to dash panel.
5. Disconnect vacuum control system supply hose from vacuum source, then push grommet and hose into passenger compartment.

6. Remove all instrument panel retaining screws and pull instrument panel back as far as possible without disconnecting any wire harnesses.
7. Loosen right door sill plate and remove side cowl trim panel.

8. Disengage temperature control cable housing from bracket on top of plenum. Disconnect cable from temperature blend door crank arm.

9. On models w/Automatic Temperature Control (ATC) , remove cross body brace and disconnect wiring harness from temperature blend door actuator and disconnect ATC sensor tube from evaporator case connector.
10. Disconnect vacuum harness at vacuum connector near floor air distribution duct.

11. Disconnect white vacuum hose from outside recirculating air door vacuum motor.
12. Remove two hush panels.

13. Remove one plastic push fastener retaining floor air distribution duct to left end of plenum. Remove left screw and loosen right screw on rear face of plenum. Remove floor air distribution duct.

14. Remove two screws from rear side of floor air distribution duct to plenum. To remove right screw, it may be necessary to remove the two screws attaching lower panel door vacuum motor to mounting bracket.

15. Remove push fastener attaching floor air distribution duct to left end of plenum, then remove floor air distribution duct.
16. Remove two nuts located along lower flange of plenum.
17. Carefully move plenum rearward, so that heater core tubes and plenum case upper stud clear openings in dash panel, then remove plenum from vehicle by rotating upper portion of the plenum forward, down and out from under instrument panel. It may be necessary to carefully pull lower edge of instrument panel rearward while plenum is being removed from behind instrument panel.
18. Remove retaining screws from heater core cover, then the cover from plenum assembly.

19. Remove retaining screw from heater core inlet and outlet tube bracket.


Heater core removal and installation diagram.




emissionwiz_78.jpg

20. Pull heater core and seal assembly from plenum assembly.
21. Reverse procedure to install.
2helpful
1answer

Hi I,ve got a 2000 Jeep Grand Cherokee, the problem I,m having is when I turn on the heating fan i get a mist or steam coming out of the vents smells like coolant could this be a heater core problem ,...

Yes, your core is leaking. The core is in the box under the dash. The procedure is quite involved. I will attempt to paste from autozone.com below:
  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2. Disconnect and remove the negative battery.
    CAUTION After disconnecting the negative battery cable, wait 2 minutes for the driver-s/passenger-s air bag system capacitor to discharge before attempting to do any work around the steering column or instrument.
  3. Drain the cooling system into a clean container for reuse.
  4. Remove the instrument panel by performing the following procedure:
    1. Turn the steering wheel in the straight-ahead position.
    2. Remove the A-pillar trim from both sides of the vehicle.
    3. Remove the top cover from the instrument panel.
    4. Near the windshield line, remove the 4 instrument panel-to-chassis nuts.
    5. Remove the scuff plates from both front door sills.
    6. Remove the trim panels from both sides of the inner cowl.
    7. Remove the floor console.
    8. Remove the fuse cover from the junction box.
    9. Remove the instrument panel cluster bezel.
    10. Remove the steering column opening cover from the instrument panel.
    11. Remove the steering column bracket from the instrument panel column support bracket.
    12. Remove the lower steering column shroud cover-to-multifunction switch screw; then, unsnap both halves of the shroud cover from the steering column.
    13. Disconnect the instrument panel wiring harness connectors from the following steering column components:
      Both lower clock spring connector receptacles Left multifunction switch receptacle Right multifunction switch receptacle Both ignition switch receptacles Shifter interlock solenoid receptacle Sentry Key Immobilizer Module (SKIM) receptacle, if equipped
    14. Turn the ignition switch to ON position; then, release and remove the shifter interlock cable connector from the ignition lock housing receptacle.
    15. Turn the ignition switch to OFF position; this will prevent the steering wheel from turning and the loss of the clock spring centering following steering column removal.
    16. Remove the 4 steering column-to-instrument panel steering column bracket nuts.
    17. Remove the steering column from the instrument panel.
    18. Disconnect both side body wiring harness bulkhead connectors, the Ignition Off Draw (IOD) wiring harness connector and the fused wiring harness connector from the junction block connector receptacles.
    19. Disconnect the instrument panel wiring harness-to-floor console component connectors:
      Air bag control module connector receptacle Parking brake switch terminal Transmission shifter connector receptacle
    20. Remove the 2 instrument panel wiring harness-to-floor console ground terminals located behind the air bag control module.
    21. Disconnect the instrument panel wiring harness-to-floor console retainers.
    22. Remove the instrument panel-to-floor console bracket screws and the bracket.
    23. Remove the driver-s side floor duct-to-heater/air conditioning housing assembly screw and remove the duct.
    24. If equipped with a manual heating-air conditioning system, disconnect the vacuum harness connector from behind the driver-s side floor duct.
    25. Remove the instrument panel steering column support bracket-to-driver-s side of the heater/air conditioning housing assembly screw
    26. Remove the instrument panel steering column support bracket-to-intermediate bracket screw.
    27. Remove the instrument panel steering column support bracket-to-driver-s side cowl plenum panel nut.
    28. Remove the 2 instrument panel-to-driver-s side cowl side inner panel screws.
    29. Remove the instrument panel end cap.
    30. Remove the lower right center bezel from the instrument panel.
    31. At the passenger-s side cowl side inner panel, disconnect the instrument panel wiring harness bulkhead connector from the lower cavity of the inline connector.
    32. Near the right side cowl inner panel, located under the end of the instrument panel, disconnect both halves of the radio antenna coaxial cable connector.
    33. Disconnect the 2 instrument panel-to-heater/air conditioning assembly wiring harness connectors.
    34. At the passenger-s side, remove the 2 instrument panel structural duct-to-heater/air conditioning housing assembly screws.
    35. At the passenger-s side cowl side inner panel, remove the 2 instrument panel-to-passenger-s side cowl side inner panel screws.
    36. With the help of an assistant, lift the instrument panel from the vehicle.
  5. Discharge and recover the air conditioning system refrigerant.
  6. Disconnect the air conditioning system lines at the evaporator. Plug the openings to prevent contamination.
  7. Disconnect the heater hoses from the heater core. Plug the openings to prevent coolant loss.
  8. If equipped with a manual temperature control system, unplug the heater/air conditioning system vacuum supply line connector from the T-fitting located near the heater core tubes.
  9. From the passenger-s side inner fender shield, remove the coolant reservoir/overflow bottle.
  10. From the passenger-s side in the engine compartment dash panel, remove the PCM; DO NOT unplug it, just move it aside.
  11. In the engine compartment, remove the heater/air conditioning housing-to-chassis nuts.
  12. At the center of the dashboard, remove the rear floor ducts from the floor heat duct outlets.
  13. Disconnect the heater/air conditioning housing wire harness connectors.
  14. In the passenger compartment, remove the heater/air conditioning housing-to-chassis nuts.
  15. Place covers inside the vehicle to catch any spilt coolant.
  16. Remove the heater/air conditioning housing assembly from the vehicle.
  17. Remove the foam gasket from around the heater core tubes.
    NOTE Note the position of the irregular shaped gasket so that it may be reinstalled in its correct position.
  18. Remove the heater core retainers and screws.
  19. If necessary, remove the mode door actuator for clearance to remove the core.
  20. Remove the heater core from the heater/air conditioning housing assembly.

    0996b43f8022fa8a.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. View of the instrument panel assembly-Grand Cherokee

0helpful
2answers

2000 Jeep Wrangler 4.0 liter: Air conditioner drips condensate on passenger side floor. Is there a drain somewhere that could be plugged?

There is a drain tube on the lower part of the firewall that is probably plugged.Normally I use a pick to dislodge debris some use coat hangers but you must be careful not to poke at too hard and cause a freon leak in the evaporator core.
4helpful
3answers

Looking to replace heater core

Cherokee, Grand Cherokee, 1999-2005

Removal & Installation
  1. Disconnect and remove the negative battery.
    CAUTION After disconnecting the negative battery cable, wait 2 minutes for the driver-s/passenger-s air bag system capacitor to discharge before attempting to do any work around the steering column or instrument.
  2. Drain the cooling system into a clean container for reuse.
  3. Remove the instrument panel by performing the following procedure:
    1. Turn the steering wheel in the straight-ahead position.
    2. Remove the knee blocker from the instrument panel.
    3. Remove the steering column; do not remove the air bag module, the steering wheel or switches from the steering column.
    4. From under the driver-s side of the instrument panel, disconnect the following items:

      Instrument panel wiring harness connector from the 100-way wiring harness connector at the left side of the inner panel. Side window demister hose at the heater/air conditioning housing demister/defroster duct on the driver-s side.
    5. Remove the glove box.
    6. Reaching through the glove box opening, disconnect the following items:

      Two halves of the heater/air conditioning system vacuum harness connector. Instrument panel wiring harness connector from the heater/air conditioning system wiring harness connector. Instrument panel wiring harness connector from the passenger-s side air bag module wiring harness connector. Side window demister hose at the heater/air conditioning housing demister/defroster duct (passenger-s side). Two halves of the radio antenna coaxial cable connector. Two instrument panel wiring harness connectors from the passenger air bag ON/OFF switch wiring harness connector. Passenger-s side air bag ON/OFF switch wiring harness from the retainer clip on the plenum bracket that supports the heater/air conditioning housing just inboard of the fuse block module. Two lower passenger-s side air bag module bracket-to-dash panel nuts.
    7. Remove the upper cover from the instrument panel.
    8. Remove the 3 instrument panel-to-door hinge pillar screws.
    9. Remove the 4 upper instrument panel-to-dash nuts.
    10. Using an assistant, remove the instrument panel from the vehicle.
  4. If equipped with air conditioning, discharge and recover the air conditioning system refrigerant.
  5. Disconnect the refrigerant lines from the evaporator. Plug the refrigerant openings to prevent evaporation.
  6. Disconnect the heater hoses from the heater core tubes.
  7. Disconnect the heater/air conditioning system vacuum supply line connector from the T-fitting near the heater core tubes.
  8. In the engine compartment, remove the 5 heater/air conditioning housing-to-chassis nuts. If necessary, loosen the battery hold-downs and reposition the battery for access.
  9. Remove the cowl plenum drain tube from the heater/air conditioning housing stud; it-s located behind the cylinder head on the cowl.
  10. From the bottom of the heater/air conditioning housing, remove the floor duct.
  11. On the passenger side, remove the heater/air conditioning housing-to-plenum bracket screw.
  12. Pull the heater/air conditioning housing down far enough to clear the defrost/demist and fresh air ducts, then, rearward far enough to clear the mounting studs and the evaporator drain tube to clear the dash panel holes.
  13. Remove the heater/air conditioning housing assembly from the vehicle.
  14. Remove the heater/air conditioning housing upper case.
  15. Lift the heater core from the lower half of the heater/air conditioning housing.
To install:
  1. Assemble the heater core into the lower half of the heater/air conditioning housing.
  2. Install the heater/air conditioning housing upper case.
  3. Install the heater/air conditioning housing assembly to the vehicle.
  4. On the passenger-s side, install the heater/air conditioning housing-to-plenum bracket screw.
  5. At the bottom of the heater/air conditioning housing, install the floor duct.
  6. Install the cowl plenum drain tube to the heater/air conditioning housing stud; it-s located behind the cylinder head on the cowl.
  7. In the engine compartment, install the 5 heater/air conditioning housing-to-chassis nuts.
  8. Connect the heater/air conditioning system vacuum supply line connector to the T-fitting near the heater core tubes.
  9. Connect the heater hoses to the heater core tubes.
  10. Connect the refrigerant lines to the evaporator.
  11. If equipped with air conditioning, evacuate and charge the air conditioning system refrigerant.
  12. Install the instrument panel by performing the following procedure:
    1. Using an assistant, install the instrument panel to the vehicle.
    2. Install the 4 upper instrument panel-to-dash nuts.
    3. Install the 3 instrument panel-to-door hinge pillar screws.
    4. Install the upper cover to the instrument panel.
    5. Reaching through the glove box opening, connect the following items.

      Two lower passenger-s side air bag module bracket-to-dash panel nuts. Passenger-s side air bag ON/OFF switch wiring harness to the retainer clip on the plenum bracket that supports the heater/air conditioning housing just inboard of the fuse block module. Two instrument panel wiring harness connectors to the passenger air bag ON/OFF switch wiring harness connector. Two halves of the radio antenna coaxial cable connector. Side window demister hose at the heater/air conditioning housing demister/defroster duct (passenger-s side). Instrument panel wiring harness connector to the passenger-s side air bag module wiring harness connector. Instrument panel wiring harness connector to the heater/air conditioning system wiring harness connector. Two halves of the heater/air conditioning system vacuum harness connector.
    6. Install the glove box.
    7. Under the driver-s side of the instrument panel, connect the following items:

      Side window demister hose at the heater/air conditioning housing demister/defroster duct on the driver-s side. Instrument panel wiring harness connector to the 100-way wiring harness connector at the left side of the inner panel.
    8. Install the steering column.
    9. Install the knee blocker to the instrument panel.

  13. Connect and remove the negative battery.
  14. Refill the cooling system.
  15. Run the engine to normal operating temperatures; then, check the climate control operation and check for leaks.

Hope helps (remember rated this).
2helpful
1answer

The easiest way to pull the heater core from a kia sportage-2000

There is no real easy way to do it....not like the older cars..
  1. Disconnect the negative battery cable.

    CAUTION After disconnecting the negative battery cable, wait for at least 10 minutes for the air bag module to deplete its stored energy.

    1. Remove the driver’s side air bag and steering wheel by performing the following procedure:
    2. Position the front wheels in the straight-ahead position.
  2. Remove the 4 steering wheel-to-air bag module bolts.
  3. Carefully, lift the air bag module and disconnect the electrical connector.

    CAUTION Place the air bag module in a safe location with the front facing upward.

  4. Remove the steering wheel-to-steering column nut.

    NOTE If may be necessary to mark the steering wheel to steering column alignment.

  5. Using a steering wheel puller, press the steering wheel from the steering column.
  6. Drain the cooling system into a clean container for reuse.
  7. Discharge and recover the air conditioning system refrigerant.
    1. Remove the instrument panel by performing the following procedure:
    2. Remove both the rear and front consoles.
    3. Remove the knee bolster assembly.
    4. Remove the “T” bar section.
    5. Remove the relay bracket.
    6. Remove the turn signal assembly and the upper/lower steering column covers.
    7. Remove the hood release handle lockscrew, the hood release handle and the cable assembly nut.
    8. Remove the left side front pillar trim and the lower left side cover.
    9. Remove the 2 left side of the “T” bar-to-chassis bolts.
    10. At the left side of the instrument panel, remove the 3 instrument panel-to-chassis bolts.
    11. Remove the ashtray.
    12. Remove the center panel trim.
    13. Remove the ventilation control panel.
    14. At the center of the windshield next to the windshield, remove the cap and the mounting bolt.
    15. " Remove the right side front pillar trim and the lower right side cover.
    16. Remove the 2 right side of the “T” bar-to-chassis bolts.
    17. At the right side of the instrument panel, remove the 3 instrument panel-to-chassis bolts.
    18. Remove the steering column-to-instrument panel bolts and lower the steering column.
    19. Disconnect the instrument panel electrical connectors.
    20. Remove the instrument panel.
    1. Remove the blower/evaporator housing by performing the following procedure:
    2. Disconnect the air conditioning refrigerant lines from the evaporator core and discard the gaskets. Plug the openings to prevent contamination.
  8. Disconnect the fresh air control cable from the blower/evaporator housing inlet duct.
  9. Disconnect the 5 connectors from the bottom of the blower/evaporator housing.
  10. Move the carpeting from the bulkhead to gain access to the hole cover plate.
  11. Remove the 4 hole cover plate nuts and the plate.
  12. Remove the 2 upper blower/evaporator housing bolts.
  13. Remove the 2 lower blower/evaporator housing-to-bulkhead nuts.
  14. Remove the blower/evaporator housing.
  15. Disconnect the heater hoses from the heater core.
  16. Remove the temperature control cable from the heater housing.
  17. Remove the 2 lower heater housing nuts and the upper heater housing-to-bulkhead nut.
  18. Remove the heater housing.
    1. Disassemble the heater housing by performing the following procedure:
    2. Remove the seal from the heater core tube connections.
    • Remove the vent seal.
    • Remove the 2 wiring harness-to-heater servo screws.
    • Remove the 8 heater housing clips located on the servo side (left side).
    • Remove the left side of the heater housing.
    • Remove the 6 heater housing assembly clips.
    • Remove the 4 heater core tube mounting bracket screws and the bracket.
    • Remove the 8 remaining heater housing clips and disassemble the housings.
    • Remove the heater core from the housing.

  • f277857.gif
    Exploded view of the heater core and heater housing assembly—Kia Sportage


    THIS IS JUST TO REMOVE IT!
    1helpful
    1answer

    Need to repalce a heater core on a 2000 ford expedition where is it how do i get to it.

    1. Disconnect the negative battery cable.

      CAUTION After disconnecting the negative battery cable, wait for 1 minute for the SRS module to deplete its energy.

    2. Drain the cooling system into a clean container for reuse.
    3. Disconnect the heater hoses from the heater core.
    4. Remove the steering column by performing the following procedure:
      • Position the front wheels in the straight-ahead direction.
      • At the both sides of the steering wheel, remove the cover plugs, the steering wheel-to-air bag module screws, disconnect the air bag electrical connector and carefully remove the air bag module.

        CAUTION Safely store the air bag module with the front side facing upward.

      • Remove the steering wheel-to-steering column nut.
      • Using a steering wheel puller, press the steering wheel from the steering column.
      • Remove the parking brake release handle screws and move the release handle aside.
      • Remove the hood release screws and move the hood release aside.
      • Remove the 2 instrument panel-to-steering column cover screws and the cover.
      • Remove the instrument panel steering column opening reinforcement bolts and the reinforcement.
      • Remove the ignition switch bolt and disconnect the ignition switch electrical connector.
      • At the base of the steering column, disconnect the electrical connectors.
      • If equipped with an automatic transmission, remove the transmission range indicator bolt and the cable.
      • If equipped with an automatic transmission, disconnect the shift cable from the steering column shift tube lever and the steering column bracket.
      • Disconnect the brake shift interlock solenoid electrical connector.
      • Remove the air bag sliding contact.
      • Remove the upper intermediate steering shaft-to-column shaft bolt and discard the bolt.
      • Remove the lower steering column-to-instrument panel nuts and the steering column.
    5. Remove the instrument panel by performing the following procedure:
      • Disconnect the Brake Pedal Position (BPP) switch electrical connector.
      • Remove the push pins and remove both cowl side trim panels.
      • At the right side cowl panel, disconnect the electrical connectors and ground wires.
      • Remove both sides windshield garnish moldings.
      • Disconnect the power distribution box from its bracket and move it aside.
      • In the engine compartment, loosen the bulkhead wiring harness bolts and disconnect the electrical connectors.
      • Pull the bulkhead electrical connector handle and disconnect the wiring harness.
      • Remove the passenger’s side air bag module-to-instrument panel screws, disconnect the electrical connector and remove the air bag module.
    Store the air bag module in a safe location with the front facing upward.
    • Disconnect the blend door actuator’s electrical connector.
    • Disconnect the climate control vacuum harness connector.
    • Disconnect the radio’s antenna connector.
    • Remove the glove compartment.
    • Remove the instrument panel defroster grille.
    • Remove the upper instrument panel bolts.
    • If equipped, remove the upper series floor console.
    • Under the steering column, remove the instrument panel brace bolt.
    • At both sides, remove the windshield side garnish moldings.
    • Remove both the right and left instrument panel-to-cowl bolts.
    • Remove the fuse panel door.
    • Pull the instrument panel away from the dash.
    • Loosen the instrument panel-to-body harness bolt and disconnect the harness.
    • Using an assistant, remove the instrument panel.
    1. At the PCM, disconnect the electrical connector; then, remove the 2 PCM cover nuts, the cover and the PCM.

      NOTE The PCM is located at the right side of the instrument panel.

    2. Remove the evaporator core by perform the following procedure:
      • Discharge and recover the air conditioning system refrigerant.
      • Remove the refrigerant lines from the evaporator core. Discard the O-rings.
      • Disconnect the air conditioning cycling switch.
      • Disconnect the blower motor electrical connectors.
      • Disconnect the speed control servo connector; then, remove the bolt and reposition the speed control servo.
      • Remove the windshield washer reservoir/coolant recovery reservoir, and move it aside.
      • Disconnect the air conditioning manifold and tube from the accumulator/drier.
      • Disconnect the condenser-to-evaporator tube.
      • Inside the vehicle, disconnect the air conditioning system vacuum harness and the evaporator housing mounting nut.
      • In the passenger’s compartment, remove the evaporator housing-to-chassis nut.
      • In the engine compartment, remove the 3 evaporator housing-to-chassis nuts.
      • Remove the air conditioning accumulator from the evaporator core.
      • If equipped with a 5.0L engine, remove the evaporator housing heat shield screw, clips and the shield.
      • Remove the evaporator housing cover screws and the cover.
      • Remove the evaporator core from the housing.
    3. Remove the PCM ground strap screw and the heat sink.
    4. In the engine compartment, remove the heater housing air plenum nuts.
    5. Remove the heater core-to-air plenum cover screws and the cover.
    6. Remove the heater core.
    021d43c.gif
    4helpful
    1answer

    How to Replace a Heater Core

    Removal & Installation

    1. Disconnect the negative battery cable.
      CAUTION After disconnecting the negative battery cable, wait 2 minutes for the driver-s/passenger-s air bag system capacitor to discharge before attempting to do any work around the steering column or instrument
    2. On diesel models, remove the passenger side battery and battery tray.
    3. Remove the instrument panel by performing the following procedures:
      1. Remove the air bag control module (ACM) and bracket from the floor panel tunnel.
      2. Remove the trim from both cowl side inner panels.
      3. Remove the steering column-to-instrument panel opening cover.
      4. Remove the 2 hood latch release handle-to-instrument panel lower reinforcement screws and lower the handle to the floor.
      5. Disconnect the driver-s side air bag module wiring harness connector from the lower instrument panel reinforcement.
      6. Place the wheels in the straight-ahead position and lock the steering wheel. Remove the steering column without disassembling it.
      7. From under the driver-s side of the instrument, disconnect or remove the following items:

        Parking brake release handle linkage rod from the parking brake mechanism located on the left cowl side inner panel. Instrument panel wiring harness connector from the parking brake switch located on the parking brake mechanism. Three wiring harness connectors (body wiring harness, headlight, dash) from the 3 junction block connector receptacles located closest to the dash panel. Head light/dash-to-instrument panel bulkhead wiring harness connector screw and disconnect the connector. Instrument panel-to-door wiring harness connector located directly below the bulkhead wiring harness connector. Infinity sound system wiring harness connector (if equipped), located at the outboard side of the instrument panel bulkhead connector. Stop light switch electrical connector. Vacuum harness connector located near the left side of the heater/air conditioning housing.
      8. Under the passenger-s side of the instrument panel, disconnect the radio antenna coaxial cable connector.
      9. Loosen both sides of the instrument panel cowl side roll-down bracket screws about 1 / 2 inch (13mm).
      10. Remove the 5 upper instrument panel-to-upper dash panel screws; remove the center screw last.
      11. Roll down the instrument panel and install a temporary hook in the center hole on top of the panel. Attach the other end to the center hole in the top of the dash panel. The opening should be approximately 18 inches (46cm).
      12. Disconnect the instrument panel-to-heater/air conditioning housing assembly wiring harness connectors.
      13. Using an assistant, remove the instrument panel from the vehicle.

    4. If equipped with air conditioning, perform the following procedure:
      1. Discharge and recover the air conditioning system refrigerant.
      2. Disconnect the refrigerant lines from the evaporator. Plug the openings to prevent contamination.
      3. Disconnect the refrigerant lines from the accumulator. Plug the openings to prevent contamination.
      4. Remove the accumulator.

    5. Drain the cooling system into a clean container for reuse.
    6. Disconnect the heater hoses from the heater core tubes.
    7. Remove the PCM from the dash panel and move it aside. Do not disconnect the PCM harness connector.
    8. In the engine compartment, remove the heater/air conditioning housing assembly-to-chassis nuts.
    9. In the passenger-s compartment, remove the heater/air conditioning housing-to-dash panel nuts.
    10. Pull the heater/air conditioning housing assembly rearward far enough to clear the studs and air conditioning drain tube holes.
    11. Remove the heater/air conditioning housing assembly from the vehicle.
    12. Remove the upper-to-lower heater/air conditioning housing screws and remove the upper housing.
    13. Remove the heater core from the lower housing.


      Fig. View of the heater/air conditioning housing assembly


      0900c15280225dc3.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. View of the heater core
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    Need instruction on installing heater core for 2000 jeep cherokee



    The heater-A/C housing assembly must be removed from the vehicle and the two halves of the housing separated for service access of the heater core, evaporator coil, blend-air door, and each of the various mode control doors.

    WARNING: On vehicles equipped with airbags, refer to Airbag Systems Safety Information and Procedures. Before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Failure to take the proper precautions could result in accidental airbag deployment and possible personal injury. See: Restraint Systems\Air Bag Systems\Service Precautions

    REMOVAL
    1. Disconnect and isolate the battery negative cable.
    2. Remove the instrument panel from the vehicle. Refer to: Body and Frame, Interior Trim, Dashboard / Instrument Panel, Service and Repair, Instrument Panel Service Procedures, Instrument Panel Assembly Replacement, See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
    3. If the vehicle is not equipped with air conditioning, go to Step 6. If the vehicle is equipped with air conditioning, recover the refrigerant from the refrigerant system. Refer to: Heating and Air Conditioning, Service and Repair, Procedures, Refrigerant System Recovery, See: Service and Repair\Refrigerant System Recovery
    4. Disconnect the liquid line refrigerant line fitting from the evaporator inlet tube.
      • Install plugs in, or tape over all of the opened refrigerant line fittings.
    1. Disconnect the accumulator inlet tube refrigerant line fitting from the evaporator outlet tube. See Refrigerant Line Coupler for the procedures.
      • Install plugs in, or tape over all of the opened refrigerant line fittings.
    1. Drain the engine cooling system.
    2. Disconnect the heater hoses from the heater core tubes. Install plugs in, or tape over the opened heater core tubes.
    3. Unplug the heater-A/C system vacuum supply line connector from the tee fitting near the heater core tubes.
    4. Unplug the heater-A/C unit wire harness connector, which is fastened to the heater-A/C housing next to the blower motor relay.
      1. Remove the five nuts from the heater-A/C housing mounting studs on the engine compartment side of the dash panel. Remove or reposition the evaporation canister for additional access, if required.
      2. Pull the heater-A/C housing rearward far enough for the mounting studs and the evaporator condensate drain tube to clear the dash panel holes.
      3. Remove the heater-A/C housing from the vehicle.
      INSTALLATION
      1. Position the heater-A/C housing to the dash panel. Be certain that the evaporator condensate drain tube and the housing mounting studs are inserted into their correct mounting holes.
      2. Install and tighten the five nuts onto the heater-A/C housing mounting studs on the engine compartment side of the dash panel. Tighten the nuts to 6.2 Nm (55 in. lbs.) .
      3. If the evaporation canister was repositioned during the removal procedure, reinstall it to its proper position.
      4. Connect the Heater-A/C system vacuum supply line connector to the tee fitting near the heater core tubes.
      5. Unplug or remove the tape from the heater core tubes. Connect the heater hoses to the heater core tubes and fill the engine cooling system.
      6. If the vehicle is not equipped with air conditioning, go to Step 10. If the vehicle is equipped with air conditioning, unplug or remove the tape from the accumulator inlet tube and the evaporator outlet tube fittings. Connect the accumulator inlet tube coupler to the evaporator outlet tube.
      7. Unplug or remove the tape from the liquid line and the evaporator inlet tube fittings. Connect the liquid line coupler to the evaporator inlet tube.
      8. Evacuate the refrigerant system. Refer to: Heating and Air Conditioning, Service and Repair, Procedures, Refrigerant System Evacuate, See: Service and Repair\Refrigerant System Evacuate
      9. Charge the refrigerant system. Refer to: Heating and Air Conditioning, Service and Repair, Procedures, Refrigerant System Charge, See: Service and Repair\Refrigerant System Charge
      10. Install the instrument panel in the vehicle. Refer to: Body and Frame, Interior Trim, Dashboard / Instrument Panel, Service and Repair, Instrument Panel Service Procedures, Instrument Panel Assembly Replacement, See: Body and Frame\Interior Moulding / Trim\Dashboard / Instrument Panel\Service and Repair\Instrument Panel Assembly
      11. Connect the battery negative cable.
      12. Start the engine and check for proper operation of the heating and air conditioning systems.
    REMOVAL AND INSTALLATION

    WARNING: On vehicles equipped with airbags, refer to Airbag Systems Safety Information and Procedures. Before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Failure to take the proper precautions could result in accidental airbag deployment and possible personal injury. See: Restraint Systems\Air Bag Systems\Service Precautions

    1. Remove and disassemble the heater-A/C housing. Refer to: Heating and Air Conditioning, Housing Assembly HVAC, Service and Repair, See: Heating and Air Conditioning\Housing Assembly HVAC\Service and Repair
    2. Lift the heater core out of the lower half of the heater-A/C housing.
    3. Reverse the removal procedures to install. Be certain that the heater core foam insulator is reinstalled
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