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Posted on Apr 13, 2016
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Torque settings for front calliper mounting bolts

  • coales Apr 14, 2016

    70psi is a pressure and not a torque, and a pressure can not be converted to a torque, so what are the torque setting please

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Bogdan Odwazny

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  • Volvo Master 6,171 Answers
  • Posted on Apr 13, 2016
Bogdan Odwazny
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  • coales Apr 14, 2016

    Can't be 70 psi, as this is a pressure not a torque, so what is the torque of the front calliper mounting bolts on a Volvo v40 2004 please ??

  • Bogdan Odwazny
    Bogdan Odwazny Apr 14, 2016

    70 lbs.

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1answer

I Need Torque Specs In ft. lbs.

front
  1. Install or connect the following:
    • Strut assembly
    • Fork to the strut and torque the bolts to 59 ft. lbs. (80 Nm)
    • Fork to the lower arm and torque the bolt to 88 ft. lbs. (120 Nm)
    • Upper strut mounting nuts and torque to 36 ft. lbs. (50 Nm)
    • Brake hose bracket
    • Front wheel
  2. Check and/or adjust the wheel alignment.
--------------------rear------------

To install:
  1. Install or connect the following:
    • Strut assembly and mounting bracket and torque the bolt to 36 ft. lbs. (50 Nm)
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Torque settings

Torque settings Working on your car means you have to torque parts up when you fit them. Using correct torque levels is very important. Bolts will be tensioned when torquing up. Always use a torque wrench when installing parts on your car!
Too much tension means the bolt will be stressed too much and can ultimately break.
Not enough tension means the bolt can either run loose or it can move around. This will damage the bolt and it's brackets. This can ultimately also lead to catastrophic failures.
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The hardening process will improve the maximum possible load on the bolt, but it will also make the bolt relatively brittle.

Within suspension parts, you would rather see bolts bend than sheer. 8.8 grade bolts have the tendacy to bend, any hardended bolts have the tendacy to sheer.
Below is a guideline to the torque levels used on Metric bolts.
Bolt grades are printed on the head of the bolt.
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Special note for Mr. Wiki - This is the thread size, not the head size.
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I have a vibration at 70 miles per hour

if the wheel alignment is faulty ( castor wobble ) at 70 mph there is no way that you can describe it as a vibration as it virtually rip the steering wheel out of your hands. If it is a torque converter problem then at around 3850-4025 rpm stationary there will be a vibration of the vehicle and engine The sort of vibration that you are experiencing at 70 mph will come from a drive line problem. If rear wheel drive then it could be faulty "U" joints, worn slip joint or failed rear engine mount
If front wheel drive it may be cv joints or bent drive shafts,wheel bearings or brake callipers not moving freely on the mounting bolts.
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All of the nuts and bolts are metric on it. It helps to use a 13mm swivel socket on the starter bolts but you can use a wrench if you need to. Also, a 7/8 open end wrench for the 02 sensor, or an 02 sensor socket.


Let me give you the steps for the starter and also the front engine mount bracket. You don't have to remove the entire mount, just the bracket




REMOVAL

  1. Open Hood.
  2. Disconnect the negative battery cable.
  3. Raise vehicle and support.
  4. Disconnect the electrical connector from the 02 sensor.



2009-10-31_143231_starter1.gif




  • Remove the 02 sensor from the exhaust manifold .
  • Remove the front mount through bolt.
  • Remove the front mount bracket from engine block.







  • 2009-10-31_143306_starter2.gif



    Remove the battery cable from starter.




    2009-10-31_143343_starter3.gif



    1. Remove the lower starter bolt and remove starter.

    INSTALLATION

    1. Install starter to transmission.
    2. Start the upper starter bolt.
    3. Start the lower bolt and snug it so that the starter will not move.
    4. Remove the upper bolt.
    5. Connect the battery cable and torque nut to 8.5 Nm (75 in. lbs.).
    6. Install the front mount bracket and check heat shield location.
    7. Install bolt the upper bolt and torque bolt to 54 Nm (40 ft. lbs.)
    8. Install the lower and torque bolt to 54 Nm (40 ft. lbs.)
    9. Install the front mount through bolt and torque bolt to 61 Nm (45 ft.. lbs.)
    10. Install the 02 sensor and torque to 27 Nm (20 ft. lbs.)
    11. Lower vehicle.
    12. Connect the negative battery cable.




    FRONT MOUNT

    REMOVAL

    1. Raise vehicle.




    2009-10-31_143650_mount1.gif



    1. Remove front mount to bracket horizontal through bolt (Fig. 87).
    2. Loosen the rear mount through bolt.
    3. Remove front mount vertical bolts (Fig. 87).
    4. Remove front mount and separate the starter heat shield.

    INSTALLATION

    1. Position front mount on lower radiator crossmember.
    2. Loose install front mount to bracket through bolt.
    3. Install front mount vertical bolts. Tighten bolts to 61 Nm (45 ft. lbs.) . (Fig. 87).NOTE: Be sure the weight of the engine is static and in rest position. this for a 2.7 v6
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    awkward with diff carrier in place but possible need car jacked up high as you can remove lower plate on carrier for better acces remove hand brake cable from callipers release lock tab remove the mounting bolts and the fork feed calliper round brake disc towards rear of carrier on bench note correct fitted position of pads remove nuts holding each pad clean mounting faces well if this not done new pd can be damaged fit and secure new pads unwind adjuster bolt operate calliper lever to check adjuster working should hear it click if ok refit io car guide in poition locate in position a taper gound on to bolt helps as easy to miss hole in calliper when happy it correct gently remove bolts fit fork and tab secure bolts engage fork lugs in calliper arms operate calliper lever by hand till freeplay is taken up pads now in correct position do other side refit cable and lower plate good luck
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