Electric window feel down broken mechanism - 2002 Volkswagen Jetta TDI

Glass & Regulator

Fig. View of inner door frame and window regulator assembly

1. Lower the window glass and remove the door panel.
2. Carefully peel off the door screen so that it can be reused.
3. Raise the window enough to reach the regulator bolts, hold the glass underneath and unbolt the glass from the regulator.
4. To remove the glass, raise the glass by hand and tilt it as necessary to remove it from the track.
5. To remove the regulator, lower the glass carefully to the bottom of the door and remove the bolts to remove the regulator.
6. Installation is the reverse of removal. Tighten all bolts to 61 inch. lbs. (7 Nm).

Fig. Installing the door glass regulator

Motor

1. Remove the door panel.
2. Carefully peel off the door screen so that it can be reused.
3. Unbolt the window from the regulator and carefully lower it to the bottom of the door.
4. Disconnect the wiring and remove the motor mounting bolts.
5. Remove the 3 guide rail bolts and lower the motor and guide rail assembly out the bottom of the door.
6. Installation is the reverse of removal.

Fig.

NOTE The illustration shows the removal and installation of the window regulator motor/assembly carrier with the window regulator on the rear doors. The proelectric window feel down broken mechanism - zjlimited_231.jpgng and installing on the front doors is the same.

Fig. Slide a hammer shaft between the window guide and the assembly carrier until the end of the hammer shaft presses against the assembly carrier. Remove the screws and take off the window regulator motor

1. Slide a hammer shaft between the window guide and the assembly carrier until the end of the hammer shaft presses against the assembly carrier.
2. Remove the screws and take off the window regulator motor.

1. The gearing will move when the window regulator motor is removed; it is then no longer centered. The gearing must be aligned when the window regulator motor is installed until the window regulator motor is centered again.
2. Installation is the reverse of the removal (see illustration).

1. Remove the front or rear carrier assembly.
2. Slide a hammer handle between the window guide and carrier assembly until the hammer handle end presses on the gears of the carrier electric window feel down broken mechanism - zjlimited_232.jpg
3. Unfasten the bolts (1) and remove window regulator.
   
   
   

   Fig. Unfasten the bolts (1) and remove window regulaelectric window feel down broken mechanism - zjlimited_233.jpg

Fig. By removing window regulator motor, gearing shifts, it is not centered

1. When installing window regulator motor, the gears must be aligned until the window regulator motor is centered again.
2. Attach and tighten the bolts to 3.5 Nm. The bolts must be tightened to specifications, or damage to plastic sleeve on window regulator motor can result.
3. electric window feel down broken mechanism - zjlimited_234.jpgssembly with window regulator, installing:
   1. For replacement part carrier assemblies, the gearing is secured in place with a cable tie.
      
      
      

      Fig. For replacement part carrier assemblies, the gearing is secured in place with a cable tie (1)
      

   2. Slide a hammer handle between window guide and SF so far until hammer handle end presses on gears of SF.
4. Remove the cable tie .
5. By removing window regulator motor, gearing shifts, it is not centered.
6. When installing window regulator motor, gears must be aligned until window regulator motor is centered again.
7. Attach and tighten bolts to 3.5 Nm. The bolts must be tightened to specifications, or damage to plastic sleeve on window regulator motor can result.