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Posted on Jul 05, 2010
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Replaced fuel pump w/ aftermarket , now fuel gauge not working

Just replaced fuel pump with aftermarket pump, now the fuel gauge is not working

1 Answer

Duane Wong

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  • Chevrolet Master 6,826 Answers
  • Posted on Jul 05, 2010
Duane Wong
Chevrolet Master
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Joined: Jun 20, 2010
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Did you change the 'sending unit' and gauge with the pump? If not, consider doing this.

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0helpful
1answer

I bought a new aftermarket fuel pump. now the gas gauge doesn't function. It's supposed to be plug and play???

Most fuel pumps today are sold as module assemblies which includes the hanger, pump and level sensor. The level sensor is the device used to report the fuel level to the fuel gauge. Fuel level sensors work by attaching a float to the fuel level sensor arm; when the fuel level lowers so does the float which in turn moves the sensor arm and changes the signal. Level sensor floats can be rather bulky when attached to the level sensor arm so often times they are not pre-installed at the time of the part sale. Once the new part is removed from the box, the float (whether a new one is provided or simply removed from the original unit) must be installed onto the new level sensor arm prior to fuel pump module assembly installation. If a float is not installed, the metal level sensor arm will not be suspended at the fuel level which results in an "empty" fuel gauge reading. You can read more here: https://www.yourmechanic.com/article/why-fuel-pump-replacements-can-be-tricky-by-marvin-sunderland
0helpful
1answer

So I have a 1977 Toyota Hilux RV the fuel gauge doesn't read and I'm clueless to what the possible cause

Some general fuel gauge help here

https://www.google.com/search?q=1977+toyota+hilux+rv+fuel+gauge+not+working

But if it is really a 1977 Toyota Chinook, it doesn't have much on it. If the sender works to another gauge, it can only be the wiring to the gauge or the gauge itself. Does your aftermarket gauge have an adjustment screw on the back to calibrate it?

https://www.google.com/search?q=1977+toyota+hilux+rv

..
2helpful
2answers

Had fuel level sensor replaced few years ago. today fuel gauge needle does not move and is positioned below the empty point. any ideas what may cause this?

It could be any one or more of this list:
Fuel level sensor. Just because you replaced it once, doesn't mean it's still good.
Connection to fuel sensor
Broken wire between fuel sensor and gauge
Broken wire between battery and fuel sensor/gauge
Bad gauge
0helpful
1answer

I just replaced fuel pump on 2003 Nissan Xterra, this is second one in about a year. Now the gas gauge isn't working. It looks like its still grounded. Why ? And what should I do to fix it ??/

Nissan had problems during this year with the gas gauges intermittently working across their entire range of cars including the Infinitis. This is probably 2 separate issues.
Did you buy a remanufactured fuel pump? Ebay aftermarket? If so, you may have to just buy a OEM one and have it installed at a dealership. It may cost more now but it is better than getting a "deal" now then having a tow bill from the side of the road another year from now.
0helpful
1answer

Fuel gauge doesn't work on 97 bravada. Any thoughts on how to fix or install aftermarket

had a ford that the wire on the fuel pump would hop off ,had to keep plugging it back in,also check your fuses.
3helpful
1answer

2001 Jimmy had fuel pump problems. Replaced fuel pump with after market and fired right up. Week later I stop run into house, then back out completely dead at the key. Replace starter, fires right

I'm a little lost here, but if it will start on starting fluid, the ignition system is working.
Most V-6 GM trucks take at least 65psi of fuel pressure to start. Most aftermarket pumps don't do the job.
I would check the fuel pressure with a gauge next.
1helpful
1answer

1996 Lincoln Town Car: replaced the fuel pump and now the gas gauge reads wrong and doesn't change levels or indicate the instrument levels. What went wrong?

maybe you bent th float arm. Did you replace just the pump or pump/sender assembly? Ford or aftermarket? Or a bad sender/pump assembly
0helpful
1answer

How do i fix an erattic fuel guage

This problem is caused by a defective fuel gauge sending unit. The fuel gauge sending unit is located inside the fuel tank, the fuel tank must be dropped out of the car to replace it, this is about a 3 hour job and about $200.00 for an aftermarket pump/sending unit module, and $300.00+ for the AC Delco OEM fuel pump module which contains the sending unit, the two are not sold separately. Here is the part number of the one I recommend.


SPECTRA PREMIUM Part # SP6005M Includes Fuel Pump, Fuel Gauge Sender, Float, Strainer and Fuel Reservoir (Source for price and part www.rockauto.com) $197.79
This is the lowest price on the internet I could find for you.
0helpful
1answer

Fuel gauge not working. 100k miles, no other

That might work. But with that many miles it would be best to replace the whole assembly. GM unit would be the best as aftermarket stuff does not seem to last very long.
1helpful
1answer

Fuel gauge reading zero and light on ?

Ford has lots of problems with the sender reliability. Typically, the sender (and expensive fuel pump) replacement resolves the issue. To test, you need to take the connection off of the sending unit, at the tank, turn on ignition, and then ground and un ground it and view results at the gauge. If the gauge responds, the sender needs to be replaced.

There are aftermarket senders that cost less than OEM.
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