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Posted on Mar 08, 2010
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Where is the crankshaft sensor located in a 2003 suzuki aerio?

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ZJ Limited

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  • Suzuki Master 17,989 Answers
  • Posted on Mar 08, 2010
ZJ Limited
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Crankshaft Position (CKP) Sensor - Removal and Installation

Removal
Remove engine with transmission from vehicle referring to ENGINE ASSEMBLY REMOVAL AND INSTALLATION .
Remove transmission from engine and then remove flywheel or drive plate from crankshaft.
Disconnect connector from crankshaft position sensor.
Remove crankshaft position sensor (1) from cylinder block (2).

Installation
Reverse removal procedure noting the following.
Check to make sure that crankshaft position sensor (1) is free from any metal particles and damage.
Apply engine oil to O-ring of sensor.
Install crankshaft position sensor to cylinder block (2) with specified torque.
Tightening torque
Crankshaft position sensor bolt (a): 6 N.m (0.6 kg-m, 4.5 Lb-ft)

Where is the crankshaft sensor located in a 2003 - d62e5fb.jpg
Fig. 28: Installing Crankshaft Position Sensor To Cylinder Block

Connect connector and fix wire harness with clamp securely.

Courtesy of SUZUKI OF AMERICA CORP.

Hope helps!!!

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0helpful
2answers

03 Suzuki aerio need a step by step how to: replace the timing chain! Please help
WOW you work on engines not knowing what is there?
the engines are: 7 engines.!!!
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 ill guess, ( (die roll)
2.3 L below.

all answers, USA cars, this a USA forum. so.....
ever heard of the FSM the oem factory service manual?

is the chain making noises? if yes, the guide is bad, most chains fail due to that (as a true cause)
the FSM is here , just $4 to look , so ????
https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

the clone is Alldata.com DIY, log in and read like we do.
google alldtata.com , bingo....

now the 2.3L (just the first half, ill let you pay $4 like we do)
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove engine assembly from vehicle.
  3. Remove oil pan.
  4. Remove cylinder head cover.
  5. Remove timing chain cover as follows:
    • Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool 09917-68221 (camshaft pulley holder).
    • Remove crankshaft pulley. To remove crankshaft pulley, use special tools 09944-36011 and 09926-58010 (steering wheel remover and bearing puller attachment).
    • Remove A/C compressor bracket.
    • Remove alternator belt idler pulley, water pump pulley and alternator belt tensioner.
    • Remove timing chain cover bolts and nut.
    • For reinstallation of timing chain, turn crankshaft so that timing marks on cylinder head and lower crankcase match with those on sprockets as shown in figure.
    • Remove second timing chain as follows:
      • Turn crankshaft to meet following conditions.
        • Key (I) on crankshaft is positioned as shown.
        • Arrow mark on idler sprocket (II) points upward.
        • Marks on sprockets (III) match with marks on cylinder head. Note that this step must be followed for reinstallation of timing chain.
      • Remove timing chain tensioner adjuster No.2 and gasket. To remove them, slacken second timing chain by turning intake camshaft counterclockwise a little while pushing back pad.
      • Remove intake and exhaust camshaft timing sprocket bolts. To remove them, fit a spanner to hexagonal part at the center of camshaft to hold it stationary.
      • Remove camshaft timing sprockets and second timing chain.
      • warning
      • After second timing chain is removed, never turn intake camshaft, exhaust camshaft and crankshaft independently more than such an extent as shown. If turned, interference may occur between piston and valves and valves themselves, and parts related to piston and valves may be damaged.
      • Remove timing chain guide No.1.
      • Remove timing chain tensioner adjuster No.1.
      • Remove timing chain tensioner.
      • Remove idler sprocket and first timing chain.
      • Remove crankshaft timing sprocket.
      • end.
    im not doing INSTALL, sorry.


25540491-yqaloxbadhjyikzm2dpnlv4n-2-0.jpg got that? also there are a hole section on details of gasket seals and such, nothing trivial that.
Read full answer
Mar 09, 2015 • 2003 Suzuki Aerio
0helpful
1answer

Where the fuel filter located suzuki ario 2003
The Fuel Filter is inside the Fuel Tank mounted on the pump at the bottom of the Stalk that holds the Fuel Level Sensor as well. To get to it you must remove the Fuel Tank from the car.
Read full answer
Apr 25, 2014 • 2003 Suzuki Aerio
0helpful
1answer

Heres my problem i got a 2003 suzuki aerio and i had to pull the motor and the crankshaft position sensor wires came out of the connector what wires connect together coming from crankshaft position
this is in the FSM. (no engine options stated so no one can guess)
its at ALLDATA.COM
its also online at the suzuki pit stop for $4 day pass
btw all suz conn. have locks, never force any connector on any suzuki
(hint they dont sell em. the bums)
and use the toggle levers on them. to release the locks and sure
dont yank them.
just $4 bucks and not have FULL docs.
amazing , huh?

https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

tell more get more, no engine stated, so...............????????????
and no country, oops. they are not all the same.... so......?????
Read full answer
Mar 29, 2014 • 2003 Suzuki Aerio
1helpful
1answer

Is there something that would disable vehicle while driving
yes,CRANKSHAFT SENSOR

When a crankshaft sensor has failed or is failing, certain timing problems will arise in engine function. The engine may start normally in some cases, but will cut off after a few minutes (or seconds) of operation. More than likely the engine will be unable to start at all. Since the crankshaft sensor is responsible for engine timing, the driver may experience engine backfire or irregular rpm function, if the vehicleicon1.png starts at all.
Read full answer
Mar 06, 2013 • 2003 Suzuki Aerio
3helpful
2answers

Where located fuel sensor Suzuki Ario 2003
Component location diagrams for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
clsk2003aeri003.gifIgnition System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
Components on diagram:
  • TP Sensor
  • Ignition Coil
  • ECM
  • MAF Sensor
  • CMP Sensor
    • clsk2003aeri007.gifElectronic Shift Control System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Data Link Connector
  • Transmission Range Sensor
  • Throttle Position Sensor
  • Pressure Control Solenoid Valve
  • Battery
    • clsk2003aeri010.gifInstrument Panel For Connector Layout Diagram Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Clutch Switch
  • Thermistor
  • Brake Light Switch
  • Blower Motor Relay
  • Heater Fan Motor
    • clsk2003aeri011.gifInstrument Panel Harness Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Wiper Switch
  • Washer Switch
  • Data Link Connector
  • Turn Signal Relay
  • Radio
    • clsk2003aeri015.gifHeadlight System Location Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Headlight Relay
  • Headlight
  • Clearance Light
  • Headlight Diode
  • Clearance Light Relay
    • clsk2003aeri022.gifFuel System Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Fuel Pump Relay
  • Fuel Tank Pressure Sensor
  • EVAP Canister
  • Fuel Tank Pressure Control Valve
  • Fuel Filler Cap
    • clsk2003aeri027.gifFloor For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Wheel Speed Sensor
  • ABS Control Module
  • G Sensor
  • Air Bag Control Module
  • EVAP Canister Vent Valve
    • clsk2003aeri030.gifInstrument Panel For Ground Point Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Instrument Panel Ground Points
    • clsk2003aeri036.gifEngine Compartment For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Throttle Position Sensor
  • Horn Relay
  • Radiator Fan Control Relay
  • Cruise Control Module
  • Condenser Fan Relay
    • clsk2003aeri037.gifEngine Compartment Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • MAP Sensor
  • Knock Sensor
  • Noise Suppressor
  • Heated Oxygen Sensor
    • Read full answer
    Sep 18, 2011 • 2003 Suzuki Aerio
    3helpful
    1answer

    HELP ! Sensor crankshaft position SUZUKI AERIO SX AWD 2.3L 2005.How to replace under the scheme ?
    Welcome to FixYa.com
    Crankshaft Position (CKP) Sensor Removal and Installation

    Removal

    1. Remove engine with transmission from vehicle.

    2. Remove transmission from engine and then remove flywheel or drive plate from crankshaft.

    3. Disconnect connector from crankshaft position sensor.

    4. Remove crankshaft position sensor (1) from cylinder block (2).

    Installation

    Image

    Reverse removal procedure noting the following.

    - Check to make sure that crankshaft position sensor (1) is free from any metal particles and

    damage.

    - Apply engine oil to O-ring of sensor.

    - Install crankshaft position sensor to cylinder block (2) with specified torque.

    Tightening torque

    Crankshaft position sensor bolt a: 6 N.m (0.6 kg-m, 4.5 lb-fl)

    - Connect connector and fix wire harness with clamp securely. Thank you for Using FixYa.comKind Regards, LeeYour FixYa Expert and Master Technician
    leedavidian_133.png
    Read full answer
    Feb 06, 2011 • 2005 Suzuki Aerio SX
    0helpful
    1answer

    Where is a crankshaft position sensor on a Suzuki aerio
    Search on the circular plane of the flywheel area on the engine. It will have wires leading to it.

    What year, make (suzuki), model (aerio), and engine size is your vehicle?
    Read full answer
    Feb 06, 2011 • Suzuki Aerio SX Cars & Trucks
    1helpful
    1answer

    CRANKSHAFT POSITION SENSOR SUZUKI AERIO SX 2.3L 2005
    It sits at the front of the engine at the level of the oil pan.
    Read full answer
    Feb 06, 2011 • 2005 Suzuki Aerio SX
    4helpful
    2answers

    I have a 2003 Suzuki Aerio and it stopped running. It tries to start but can not get any fire to the spark plugs. Does anyone know what could be wrong?
    The fact that your car tries to start tells me that your starter, alternator and battery are all probably good.
    If none of your spark plugs are getting spark you probably have faulty spark plug wires, or distributor. Check these two things first. Make sure your wires are securely connected to distributor and plugs. To test them individually, take out the spark plug and leave it in the wire. Turn your car over and check for spark from the plug one cylinder at a time. Do not hold the plug in your hand or you will get a nice shock.
    Read full answer
    Mar 11, 2010 • 2003 Suzuki Aerio
    0helpful
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    My break lights wont work on my 2003 suzuki aerio
    Sounds like your brake light switch, located on the brake pedal, has gone out. Shouldn't cost too much more than $20 to get a new part and about 30 min. to fix. Good luck and thanks for using FixYa!
    Read full answer
    Jun 27, 2009 • 2003 Suzuki Aerio
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