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Posted on Aug 18, 2011

How to install ignition switch - 1993 Chevrolet Lumina

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Has anyone replaced an ignition switch on a 1999 Volvo S80 themselves?

Here is the procedure from Autozone.com. Judge for yourself if you can do it. We'll be here if you get stuck. :-)

Ignition Switch

Fig. Removing the contact reel from steering column
Removing the contact reel from steering column
  • Remove the ignition switch:
    1. Disconnect the electrical connector.
    2. Remove the screws.
    3. Remove the ignition switch.


      Fig. Ignition switch removal
      Ignition switch removal
  • To install:
    1. Install the ignition switch:
      1. Position the ignition switch and tighten the screws.
      2. Connect the electrical connector.
    2. Install the contact reel. Tighten the M5 screws to 44 inch lbs. (5 Nm).
    3. Install the upper and lower steering column covers. Tighten the screws.
    4. Install the air bag and steering wheel. Refer to Steering Wheel removal and installation.
    5. Connect the negative battery cable.



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    0900c152801c13ea-z51ydotzssbx3fkw4old43yo-3-14.gif
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    Need to replace the ignation switch in my 2000 chrysler LHS

    Removal & Installation
    1. Disconnect negative cable from battery.
    2. Remove the Instrument Panel Center Bezel, Chrysler and Dodge.
    3. Remove side trim panel to steering column cover.
    4. Remove the screws that secure the steering column cover to the instrument panel and relocate panel.
    5. Pull the steering column cover rearward at the top and right side of the cover to release the snap retainers from the instrument panel.
    6. Remove the screws that secure the instrument panel steering column cover reinforcement to bracket and remove reinforcement from the vehicle. Remove the 2 front mounting nuts.
    7. Remove the lower mounting nut.
    8. Slide the assembly rearward into the instrument panel and down to gain access to switch.
    9. Disconnect the electrical connector from the ignition Switch and SKREEM Module.
    10. Remove the interlock cable by depressing the locking tab and pulling straight.
    11. Remove ignition switch mounting screw.
    12. Squeeze the 2 locking tabs to remove ignition switch from the lockhousing .

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    Removal and installation of the ignition switch

    To install:

    NOTE A tab on the ignition switch indexes to a notch in the lock cylinder housing. Also, a slot in the end of the ignition switch fits over the shaft in the end of the lock cylinder housing.


    1. Use the ignition key to rotate the lock cylinder to align the ignition switch with lock cylinder housing.
    2. Insert ignition switch into lock housing until locking tabs are seated into openings on lock housing.
    3. Install ignition switch mounting screw.
    4. Install the interlock cable into the switch assembly. Attach electrical connector to SKREEM Module.
    5. Install switch assembly into Instrument Panel.
    6. Attach electrical connector to ignition switch.
    7. Tighten the 2 mounting nuts.
    8. Tighten the lower mounting nut.
    9. Install steering column reinforcement.
    10. Steering column reinforcement installed.
    11. Install the Steering column reinforcement cover.
    12. Install trim panel end.
    13. Install the Bezel cluster.
    14. Install the ignition switch bezel ring.
    15. Connect the negative battery cable.
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    Ignition

    the actuator inside the sterring column that the lock cylinder turns is boken, this is a very complex job and is not for the home tech without a factory service manual.
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    How do i replace the ignition switch in my 94 couger

    Removal & Installation
    1. Disconnect the negative battery cable. Remove the upper steering column shroud by removing the self-tapping screws.
    2. Unfasten the four bolts retaining the lower steering column shroud, then remove the shroud.
    3. Remove the lock screw, and detach the ignition switch electrical connector.
    4. Rotate the ignition switch lock cylinder to the RUN position.
    5. Remove the two screws retaining the ignition switch, and disengage the ignition switch from the actuator.
    To install:

    NOTE A new replacement switch will be set in the RUN position as received.

    1. Adjust the ignition switch by sliding the carrier to the ignition switch run position.
    2. Check to make sure the ignition switch lock cylinder is in the RUN position. The RUN position is achieved by rotating the ignition switch lock approximately 90 degrees from the LOCK position.
    3. Install the ignition switch assembly into the column actuator hole. It may be necessary to move the ignition switch slightly back and forth to align the ignition switch mounting holes with the lock cylinder housing threaded holes.
    4. Install the retaining screws and tighten to 53–71 inch lbs. (6–8 Nm).
    5. Attach the electrical connector to the ignition switch. Tighten the lock screw to 7–11.5 inch lbs. (0.8–1.3 Nm).
    6. Connect the negative battery cable. Check the ignition switch for proper function, including the START and ACC positions. Also, make sure the column is in the LOCK position.
    7. Install the upper and lower steering column steering shrouds.
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    How too change the ignition switch on a 88

    disconnect negative battery cable.place the ignition lock in the off lock position. remove the 2 switch mounting screws.disconnect the switch from the rod.disconnect the wiring and remove the switch.TO INSTALL.ignition switch installation for non tilt columns.move the the ignition switch slider to the off unlocked position move the slider all the way down.then back 2 clicks.the remote rod hole in the ignition switch slider should now be centered.insert the remote rod in the ignition switch slider hole and install the ignition switch on the steering column.tighten the attaching screws to 35 inch lbs.ignition switch installation for tilt columns.insert the ignition key in the lock cylinder and turn the cylinder to the off unlock position.move the ignition switch downward to eliminate any slack and tighten the attaching screws to 35 inch lbs.
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    Car still running after take key out . cheked barrel thats ok don't know if it's relay problem

    I think you have a bad ignition switch, not the ignition lock cylinder. they are 2 different things.

    Section 11-05: Steering Column Switches 1996 Taurus, Sable Workshop Manual
    REMOVAL AND INSTALLATION Ignition Switch Removal
    1. Disconnect battery ground cable (14301).
    1. Remove lower instrument panel steering column cover (04459).
    1. Rotate ignition switch lock cylinder (11582) to the RUN position.
    1. Disconnect the ignition switch electrical connector.
    1. Remove the two screws retaining ignition switch (11572).
    1. Disengage the ignition switch from the actuator.
    Installation
    1. NOTE: A new replacement ignition switch assembly will be set in the RUN position as received.

      Adjust the ignition switch by sliding the carrier to the ignition switch RUN position.
    1. Make sure that the ignition switch lock cylinder is in the RUN position. The RUN position is achieved by rotating the ignition switch lock cylinder approximately 90 degrees from the LOCK position.
    1. Install the ignition switch pin into the actuator. It may be necessary to move the ignition switch slightly back and forth to align the ignition switch mounting holes with the lock cylinder housing threaded holes.
    1. Install retaining screws. Tighten to 5.6-7.9 Nm (50-69 lb-in).
    1. Connect electrical connector to ignition switch.
    1. Connect battery ground cable. Check ignition switch for proper function, including START and ACC positions. Also, make certain that the column is in the LOCK position.
    1. Install lower instrument panel steering column cover with screws.
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    How hard is it to change the Ignition Key Lock Cylinder? Do I need to take off the Steering wheel or does the guts just come out from the Steering Col with a pin, or something?

    this is the oldest info I have. should be similar

    Section 11-05: Steering Column Switches 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual
    REMOVAL AND INSTALLATION Ignition Switch Removal
    1. Disconnect battery ground cable. Remove the upper steering column shroud by removing the four or five self-tapping screws. Remove tilt steering column lock lever (if so equipped).
    1. Remove lower steering column shroud.
    1. Disconnect the ignition switch electrical connector.
    1. Rotate ignition switch lock cylinder to the RUN position.
    1. Remove the two screws retaining ignition switch.
    1. Disengage the ignition switch from the actuator.
    Installation
    NOTE: A new replacement ignition switch assembly will be set in the RUN position as received.
    1. Adjust the ignition switch by sliding the carrier to the ignition switch RUN position.
    1. Check to ensure that the ignition switch lock cylinder is in the RUN position. The RUN position is achieved by rotating the ignition switch lock cylinder approximately 90 degrees from the LOCK position.
    1. Install the ignition switch into the actuator. It may be necessary to move the ignition switch slightly back and forth to align the ignition switch mounting holes with the lock cylinder housing threaded holes.
    1. Install retaining screws. Tighten to 5.6-7.9 Nm (50-69 lb-in).
    1. Connect electrical connector to ignition switch.
    1. Connect battery ground cable. Check ignition switch for proper function, including START and ACC positions. Also, make certain that the column is in the LOCK position.
    1. Install upper steering column shroud.
    1. Install the lower steering column shroud and tilt steering column lock lever (if so equipped).
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    Remove ignition tumbler

    lock cylinder removal

    Section 11-04: Steering Column 1996 Escort, Tracer Workshop Manual
    REMOVAL AND INSTALLATION Ignition Switch Lock Cylinder Removal
    1. stf~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL CIRCUIT NECESSARY FOR DRIVER SIDE AIR BAG MODULE DEPLOYMENT IS POWERED DIRECTLY FROM THE BATTERY. TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BATTERY GROUND CABLE MUST BE DISCONNECTED PRIOR TO SERVICING OR REPLACING ANY DRIVER SIDE AIR BAG MODULE SYSTEM COMPONENTS.
      Remove the steering wheel (3600). Refer to the procedure in this section.
    1. Remove the multi-function switch (13K359). Refer to Section 11-05 for the removal procedure.
    1. Disconnect the ignition switch electrical connector.
    1. Remove the ignition/shifter interlock cable mounting bracket bolt and position the ignition/shifter interlock cable mounting bracket and the ignition/shifter interlock cable (3F719) aside.




    1. Remove the four steering column upper mounting bracket bolts and lower the steering column (3C529).
    1. Use a hammer and chisel to make a groove in the head of each of the two ignition switch lock cylinder bracket bolts.


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    1. Remove the two ignition switch lock cylinder bracket bolts with a screwdriver and discard the bolts.




    1. Remove the ignition switch lock cylinder and the ignition switch lock cylinder bracket.
    Installation
    1. Position the ignition switch lock cylinder and bracket and install two new bolts, tightening them only enough to hold the ignition switch lock cylinder in position.
    1. With the key in the ignition, verify the operation of the ignition switch lock cylinder. If necessary, reposition the ignition switch lock cylinder until it operates properly.
    1. Tighten the ignition switch lock cylinder bracket bolts until the bolt heads break off.
    1. Position the steering column and install the four steering column upper mounting bracket bolts. Tighten the steering column upper mounting bracket bolts to 9-14 Nm (80-124 lb-in).
    1. On vehicles equipped with tilt column, remove the upper mounting bracket retaining pin.
    1. Position the ignition/shifter interlock cable mounting bracket and install the bolt. Tighten the ignition/shifter interlock cable mounting bracket bolt to 4-6 Nm (35-53 lb-in).
    1. Connect the ignition switch electrical connector.
    1. Install the multi-function switch. Refer to Section 11-05 for the installation procedure.
    1. Install the steering wheel. Refer to the procedure in this section.
    1. Inspect the shift interlock system. Refer to Section 07-05 for the procedure.
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    Ignition switch

    1. Remove the turn signal and windshield wiper switch.
    2. Disconnect the ignition switch electrical connector.
    3. Remove the two ignition key reminder switch screws.
    4. Remove the ignition switch screws and remove the ignition switch.
    Installation

    To install, reverse the removal procedure. Check for proper operation of the ignition switch.
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