MagLite Mag Lite Led 2 Cell Aa Flashlight Select Color Logo
Posted on Sep 13, 2010

I have a 3AA LED mini maglite with stuck batteries. The best I can tell they have not leaked. I tried freezing the unit as well as heating the barrel to no avail. Is there a way of removing the bulb assembly out the top so I can use a dow to tap the batteries out? If not, how can I get them out? Thanks for any help you can give.

1 Answer

Anonymous

Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

  • Contributor 1 Answer
  • Posted on Mar 31, 2013
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

New Friend:

An expert that has 1 follower.

Joined: Mar 31, 2013
Answers
1
Questions
0
Helped
1943
Points
1

Well, I have a 3 cell mini maglite AA with a corroded battery stuck up next to the LED. I have searched but not found a way to remove the LED to push out the battery with a dowel. The best solution I read about was to drill a hole in the battery and insert a large screw and pull it all out.
(My Maglite is from 2009 or 2010, but I think they made this model in 2011, 2012 and 2013- this is for SEO!)

5 Related Answers

Anonymous

  • 67 Answers
  • Posted on Sep 23, 2009

SOURCE: 2AA LED Maglite not working

The Led are most likely not burned out they last 10,000 hours or more. Sounds more like defect.

Ad

Anonymous

  • 121 Answers
  • Posted on Oct 07, 2009

SOURCE: how do you change the bulb in a mini maglite?

Carefully.....

Check in the base of the torch and you will see the spare bulb. you need to pull the spring out to get at it.
Next unscrew the top off the torch to expose the bulb.
The bulb is easily removed by gently pulling straight out. Replace the new bulb in the same way, lining the two pins up with the holes (doesn't matter which way round) and wipe the bulb clean of any finger grease etc.
Screw the top back on and replace the spring in the base before screwing the base back on..
Replacement bulbs, and all other parts for that matter, are easily sourced at any good outdoor store that stocks MAG.

Hope this helps..

Anonymous

  • 75 Answers
  • Posted on Apr 24, 2009

SOURCE: How to replace witch assembly in rechargeable Maglite?

1st, remove the battery via the **** end of the barrel.
2nd, carefully remove the little RUBBER CUP that covers the depression off/on switch. Gently maneuver it out by lifting the edge of it then pulling it out. Do not cut or puncture it. This little rubber cup keeps water and dirt out of the switch.
3rd, Remove the HEAD (light assembly) off where the charging rings are, just behind the switch. Hold the barrel with one hand and with the other twist the head until it begins to unscrew from the barrel and until it is free. Upon completion of this step, set the barrel aside. If you have a digital camera you can photograph each step of this so that when you reassemble, you can simply refer to the photos for reverse order assembly.
4th, Unscrew the LENS CAP and set it aside. At first it may seem as if it is not unscrewing but keep going as it will come off. Upon completion, set the lens cap aside.
5th, Hold the BULB with a tissue and pull straight out with out twisting. Do not hold these types of bulbs with your bare hands as the moisture and oils of your skin can damage the bulb when the switch is turned on. Upon completion secure the bulb and set it aside.
6th, You will now be left holding the BEAM ADJUSTMENT HEAD which also contains the OFF/ON SWITCH.
7th, Firmly hold the ADJUSTMENT HEAD (the large portion) in one hand, then place the small end in the palm of your other hand and push the small portion through and out of the large portion. Set the head aside. You will now be holding the short barrel which contains the bulb holder and the OFF/ON SWITCH.
8th, Now look at the OFF/ON SWITCH. You will see a white plastic cylinder looking up at you. When you push it down you will hear and feel it 'click as it is engaged in the 'on' position. This and the assembly it is contained with-in must now be removed from the short barrel containing it.
*CAUTION* When you finally ( In step #9 below) remove the SWITCH from the short barrel, the assembly containing the switch itself will want to 'spring' apart into two halves because it is under slight pressure due to the spring which puts tention on the OFF/ON button. Hold it firmly until you have it completly removed from the short barrel. Pay attention as you do this so that you can remember how to put it back together at reassembly time.
9th, Using a small common tip screw driver, depress the WHITE plastic OFF/ON button as far down as it will go. While you are holding it down with the screwdirver use the thumb of your other hand and push against the BULB HOLDER, this will cause the SWITCH assembly to move forward about 1/4inch and to the point where you can release pressure on the switch with the screwdriver. At this point DO NOT continue pushing.
10th, look down into the barrel where the white plastic switch is that you had depressed in step # 9. You will see a BLACK plastic housing which holds the WHITE OFF/ON SWITCH. Using your small blade screwdriver, slide it behind the BLACK plastic housing and gently apply a prying pressure which will force that housing containing the SWITCH assembly, to move forward and exit the short barrel containing all of this. REMEMBER! It is at THIS point that the two-part housing holding the switch assembly will want to 'spring' apart. Pay attention and go slowly. When you reassemble this part of the flashlight, know that in order for the switch assembly to go back into the short barrel the WHITE PLASTIC OFF/ON button has to be DEPRESSED, do it with the screwdriver, enough to clear the interior side of the barrel. Depress it and gently push the assembly back into the barrel until it is back where it began. Be sure to line up the male notch on the exterior of the switch housing with the female grove of the interior of the small barrel. If you have the notch lined up and the switch button depressed all the way it will slip right into place with a happy clicking sound.
Upon completion of that step, reassemble the rest of the components in reverse order.
There you have it. Good luck. :)

John Pappano

  • 34 Answers
  • Posted on Oct 10, 2009

SOURCE: HOW DO YOU PUT A BULB IN A MINI-MAGLITE?

Unscrew the lense, pull bulb out replace with new one. Normally an extra one is in the end cap in a plastic tube. be sure not to touch new bulb with hands use a tissue.

Anonymous

  • 1 Answer
  • Posted on Oct 29, 2009

SOURCE: corroded batteries stuck in a mini AA maglite

How to remove a stuck AAA battery from mini maglight?

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Replace batteries

Marcia Boal... hello,

If our battery has corroded it may be impossible to get the end (opposite the light) cap to come off. The light is designed to be moisture resistant... Likewise even penetrating oil cannot get in...

To guarantee long reliable service it is best to put a tiny dot of grease on the threads on assembly.

Maglite Solitaire makes a wonderful little flashlight...
(all metal construction... single AAA battery)...
((Mini = 2 AAA batteries... opens the same)).

Basic colors included black, red, silver & blue
but this particular light was also quite popular for commercialization... often displaying many BIG NAME
COMPANY LOGOs.

The initial closure of the end cap can be quite loose to be effective because of it's O-ring design... however some folks put the end cap on too tight...

The

It might take some serious force to get it open again.

Consider using a piece of leather in a pair of pliers to avoid marring the case. Reassemble without over-tightening.

Hope this helps!

Maglite Solitaire Incandescent 1 Cell AAA Flashlight Black Basic Handheld...

Amazon com Maglite Solitaire Incandescent 1 Cell AAA Flashlight Blue Home...

Maglite Solitaire LED 1 Cell AAA Flashlight Red Basic Handheld Flashlights...

Maglite Solitaire LED 1 Cell AAA Flashlight Silver Basic Handheld...
1helpful
1answer

Is there a mini Maglite Led pro that takes 1 AA battery

Not that I know of- they are usually 2 AAs. The 1 AAA keychain model was terrible in that the "turn to on" function was intermittent so I could never trust it. Tried WD40, sanding the contacts, etc. This was the old halogen version.
0helpful
1answer

Mini Maglite end, where batteries are changed will not open. Is it the same as the D Cell Maglite; ie. the batteries have leaked? If I send it to you can you fix? Thanx, Peggy P Losee

You can send it direct to MagLite for warranty/repair

Go to: http://www.maglite.com/repaircenters.asp

to find the nearest warranty/repair center.



Gary
0helpful
1answer

I cannot get the cap off to replace the batteries of my mini maglite 2 cell AA

Probably a leaking battery has coroded the cap. You can send it direct to MagLite for warranty. Go to: http://www.maglite.com/repaircenters.asp
to find the nearest warranty/repair center.

Gary
0helpful
1answer

Is there a rear cap on a mini maglite. I am

Yes there is a cap. I had the same problem most likely the battery inside has corroded and leaked fusing the cap shut, contact MagLite at www.maglite.com if there were either Duracell, Eveready or Ray-O-Vac batteries in there they will replace it for free under warranty.
0helpful
1answer

2AA LED Maglite not working

The Led are most likely not burned out they last 10,000 hours or more. Sounds more like defect.
0helpful
3answers

Corroded batteries stuck in a mini AA maglite

yes the bulb assy can be removed as it's basically the switch you need like a special tool for removing it. but first which brand of battery is in it. both energizer and Duracell have warranty about replacing item that the battery has damaged. try that route is my suggestion before trying to remove batteries and possibly breaking the switch. you can get one sent to you by calling up customer service as i replaced one before mini mag lite also.
1helpful
3answers

Maglite LED. Light switch is intermittent. Have had the same issue with my 8 month old 2AA LED Maglite, don't have receipt and have tried finding a solution to get it fixed again. Lost my temper with it...

Hi,

Unfortunately not, I've seen more and more of these coming back to the shop here with faults. Mostly they seem to be connection problems like yours.
Pity, MAG are excellent and have really tarnished their reputation with this LED gimmick. A lot of the customers who return their LED's to us take a traditional MAG as a replacement..

Not finding what you are looking for?

1,953 views

Ask a Question

Usually answered in minutes!

Top MagLite Camping, Backpacking & Hiking Experts

Brad Brown

Level 3 Expert

19187 Answers

ADMIN Andrew
ADMIN Andrew

Level 3 Expert

66975 Answers

Kardoc

Level 3 Expert

7503 Answers

Are you a MagLite Camping, Backpacking and Hiking Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...