How to install glass into a wooden door 4 panel

Click on this to view the diagram.
Put a thick towel on the counter (or table). Remove the door from its hinges and set it on the towel. Be careful not to damage anything, especially glass and door handle. Remove the door handle (#10 screws). Remove the bottom screws that hold #4 outer panel to #9 inner door panel. You can then set the outer panel aside. Collect broken glass pieces if any and install the new glass. Set the outer panel back on, and repeat the other steps in reverse.
That's about it.
Let us know how it goes...
Thanks

Hello.

1 Unplug the power cord. Pull the Whirlpool Duet away from the wall. Remove the screws at the back of the machine using a Phillips screwdriver. Remove the top panel from the machine and set it aside.

2 Remove the soap dispenser from the front of the machine by pulling it out and depressing the button at the back to release it. Remove the soap dispenser bracket retaining screws, using a Phillips screwdriver. Pull the dispenser bracket out of the washer.

3 Remove the retaining screws from the control panel with a Phillips screwdriver. Release the locking clips and flip the control panel on top of the machine. There is no need to disconnect the wiring harness. Open the washing machine door and remove the retaining screws from the door latch, using a nut driver.

4 Remove the outer retaining spring from the bellow seal using a pair of needle-nose pliers to grasp the loop and pull it out. Peel the bellow away from the door opening, using your fingers. Push the bellow seal inside the machine after you release it from the door opening.

5 Lift the front of the washing machine and put a wooden block under it.
Remove the retaining screws from the bottom of the front panel using a nut driver. Remove the wooden block from under the washing machine and lower the unit back to the floor. Remove the screws at the top of the front panel with a nut driver. Pull the panel away from the machine and set it aside.

6 Pull the old bellow seal from the machine. Unplug the white and black hoses from the old bellow seal . Remove the spring clamp from the bellow and throw the old bellow seal away. Rub liquid laundry soap on the groove of the new bellow seal. Push the new bellow seal onto the washtub with the opening for the hoses at the top. Push firmly until it is on tight.

7 Install the spring clamp on the new bellow seal into the groove using a Phillips screwdriver. Plug the black and white hoses into the holes at the top of the bellow. Be careful not to damage the bellow seal. Place the front of the machine on the frame and install the top screws using a nut driver. Push the door latch through the hole and install the retaining screws.

8 Press the bellow seal into place around the door opening and install the spring clamp around the perimeter of the bellow. Lift the machine and place the wood block under it. Install the bottom screws with the nut driver. Remove the wooden block and place the machine back on the floor. Put the control panel in place and lock the retaining clips.

9 Install the soap dispenser bracket and the retaining screws using a Phillips screwdriver. Install the retaining screws on the control panel. Place the top cover on the machine and install the screws with the Phillips screwdriver. Plug in the power cord and push the machine against the wall. Install the soap dispenser drawer and push it all the way in so the tab locks into place.

Thanks.

You need to replace the " regulator". this includes the motor, cables and pulleys ect. $80-100. Open door, remove door panel, cut the clear plastic around the door handle, loosen the 2 clamps on the top vertical travel rails that clamp to the window, (this is all part of the regulator) . somehow you need hold the window up, (I use a towel, 2 pieces of wood and a big clamp) now the window glass can be released from the clamps on the regulator. unbolt the regulator mechanism and replace. should take an hour or less the first time. about 10-15 minute thereafter. bc

Saturn Coupes/Sedans/Wagons 1991-1998 Repair Guide
Door Glass and Regulator - REMOVAL & INSTALLATION
(see Figures 1, 2, 3 and 4)

1. Remove the outer door panel assembly. Refer to the sub-procedure under Door Locks, earlier in this section.
2. For rear doors, loosen the bottom fastener of the rear door stationary window assembly, in order to provide clearance, then apply tape to the lower half of the outboard exposed portion of the stationary window channel. The tape must be applied in order to prevent damage to the paint surface.
3. Lower the door glass, then use SA9148B, or an equivalent tool, to remove the glass nuts. Push the glass upward and rotate slightly, then remove the glass from the vehicle.
4. If the regulator is also to be removed, proceed as follows:
   1. Remove the inner door trim panel. Refer to the procedure earlier in this section.
   2. If applicable, unplug the wiring harness from the power regulator.
   3. Except for the rear door, remove the regulator cam bolts.
   4. Drill out the regulator rivets and remove the regulator from the vehicle.

To install:

1. If removed, install the regulator to the door assembly:
   1. Position the regulator to the door and secure using rivets.
   2. Except for the rear door, install the cam bolts.
   3. If applicable, connect the wiring harness to the regulator.
   4. Install the inner door trim panel to the vehicle.
2. Install the door glass into the door and over the regulator studs.
3. Install the glass nuts using tool SA9148B, or equivalent.
4. Check the door glass for proper operation and alignment.
5. If necessary, adjust the glass alignment. For rear doors, fore/aft adjustments are made after loosening the B bolts, while in/out adjustments are made when the A bolts are loosened.
6. Except for the rear doors, glass which is not running parallel to the door header may be adjusted after loosening the inner panel cam attachment bolts and adjusting the cam. If the glass is floating in the opening, lower the glass 3 / 4 downward, loosen the front guide fasteners, push the glass rearward to seat it in the rear channel, then bring the front glass guide back to the front edge of the glass. Apply a light finger pressure on the guide and tighten the fasteners.
7. Once the glass has been properly adjusted and is operating smoothly, install the outer door panel assembly.

Fig. 1: Remove the glass nuts using a suitable tool-front door shown



Fig. 2: Exploded view of the regulator mounting-except rear door



Fig. 3: Exploded view of the rear door regulator mounting



Fig. 4: Adjustments of rear door glass are made after loosening the A or B bolts


I hope help with this (remember rated this help) Good luck.

Door Glass, Front Removal

1. Remove door trim panel and watershield. Refer to Section 01-05. CAUTION: Prior to removing center pins from the rivet, it is recommended that a suitable block support be inserted between door outer panel and glass bracket to stabilize glass during rivet removal. Remove center pin from each rivet with a drift punch. Using a 1/4-inch diameter drill, drill out remaining rivets as damage to plastic glass retainer and spacer could result.
   

1. Remove two rivets attaching glass to run and bracket assembly.

1. Remove glass.

1. Remove drillings and pins from bottom of door.

Installation

1. Snap plastic retainer and spacer into two glass retainer holes. Make certain that metal washer in the retainer assembly is on outboard side of glass.

1. Insert glass into door.

1. Position glass to glass bracket. Install two rivets to secure glass to glass bracket. NOTE: Two 1/4-inch-20 x 1-inch bolts and two 1/4-inch-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (36-61 lb-in). Equivalent metric retainers (6mm) may be used.
   

1. Install door trim panel and watershield. Refer to Section 01-05.

2-Door Vehicles






4-Door Vehicles

To access the door handle mounting screws, you have to remove the inner door panel that goes around the perimeter of the glass. You can use a small screwdriver to simply pry the plastic up and work your way gradually around the perimiter of the glass. Most microwave ovens have grooves in the panel that you can insert the screwdriver into. Use care not to pry against the glass. The glass is tempered and also has an RF shield that prevents harmful microwaves from potentially harming the consumer. If you break the glass, you will need to purchase a new door.

The door handle screws are located behind the inner panel. Simply remove the broken handle and install the new one. Re-insert the inner door panel carefully and gradually work your way around the perimeter of the door glass and make sure it snaps back into place.

If you have questions, please let me know. I hope you find this information helpful.

does it act the same whether you use the driver door switch or the passenger door switch? Please rate as fixya if this helps. thanks

here's repair procedure

Window Regulator, Front Door, Explorer Removal
WARNING: IF THE REGULATOR COUNTERBALANCE SPRING MUST BE REMOVED OR REPLACED FOR ANY REASON, MAKE SURE THAT THE REGULATOR ARMS ARE IN A FIXED POSITION PRIOR TO REMOVAL TO PREVENT POSSIBLE INJURY DURING C-SPRING UNWIND.

1. Remove front door trim panel and front door trim shield . Refer to Section 01-05B .

Trim Panel, Front Door, Explorer Hi-Series, Two-Door and Four-Door Removal and Installation

1. Remove the two screws retaining the front door trim panel (23942) located above the window regulator handle (23342) . Also remove one screw in the upper front portion of front door trim panel .

1. Remove inside door handle cup (22634) at the window regulator handle using a screwdriver or sharp object. Retention nibs will flex for easy removal.

1. To remove window regulator control switch (14529) and outside rear view mirror control (17B676) , use notch located at lower end of outside rear view mirror control using a screwdriver to lift and remove.

1. Remove outside rear view mirror control from front door trim panel pulling wire harness from inside of front door trim panel .

1. From bottom of outside rear view mirror control, remove two screws and disconnect connector from switches. NOTE: Do not pull on the front door trim panel to remove clips from the inner panel holes.
   

1. At each plastic clip location, pry the front door trim panel away from the door inner panel using the front door trim panel removing tool from Rotunda Moulding Trim Kit 107-00401 or equivalent. NOTE: Pay special attention to the cut-out in the door trim panel for the door handle, so that it clears the handle during removal without breakage.
   

1. When wiring and disengagement of trim clips is completed, it is recommended that to remove panel, lift slightly to remove flange at the top of door trim panel from trough in the glass weatherstrip.

1. Disconnect socket and bulb from illuminated interior lamp (13776) before total removal of front door trim panel. For installation, follow removal procedures in reverse order. Replace any bent, damaged or missing plastic clips on the front door trim panel to the front door trim panel , firmly loading clips into slots provided on front door trim panel .
   
   Trim Panel, Front Door, Explorer Hi-Series Four-Door
   
   

1. Remove inside door belt weatherstrip and glass stabilizer.

1. Remove front door window glass as described in this section.

1. Remove two nut and washer assemblies attaching the equalizer bracket.

1. Remove three rivets (manual) or four rivets (power) attaching the regulator base plate to front door trim panel finish panel (23712) .

1. Remove window regulator electric drive and front door window channel bracket from vehicle.

1. Working on a bench, carefully bend tab flat to remove arm slides from front door window channel bracket .

1. Install new window regulator electric drive arm plastic guides into front door window channel bracket and bend tab back to 90 degrees. Use care not to break tab; if tab is cracked or broken, replace front door window channel bracket . Make sure rubber bumper is installed properly on new front door window channel bracket , if replacement is made.
   
   
   
   

Installation
NOTE: The front door window channel bracket and window regulator electric drive are installed into the vehicle as one assembly. The front door window channel bracket may be disassembled from the window regulator electric drive as described in Steps 7 and 8 of Window Regulator, Removal.

1. Install front door trim panel finish panel with preassembled glass bracket into vehicle. Set the regulator base plate to window regulator electric drive using base plate locator tab as a guide.

1. Install three (manual) or four (power) rivets (385189-S100) to attach regulator to front door trim panel finish panel . Two 1/4-20 x 1-inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (3-5 ft-lb). Equivalent metric retainers may be used.
   

1. Install equalizer bracket.

1. Install inside door belt weatherstrip and glass stabilizer.

1. Lower regulator arms to access holes in front door trim panel finish panel . Install front door window glass as outlined.

1. Adjust glass to ensure proper alignment with glass run. Cycle glass for smooth operation.

1. Install front door trim panel and front door trim shield . Refer to Section 01-05B .

Window Regulator, Rear Door, Explorer Removal

1. Remove the rear door trim panel and watershield. Refer to Section 01-05B .

Trim Panel, Rear Door, Explorer, Hi-Series Four-Door Removal and Installation

1. Remove the two screws retaining the rear door trim panel (27406) located above the door handle.

1. Remove trim cup at the door handle using a screwdriver or sharp object. Retention nibs will flex for easy removal.

1. To remove window regulator switch plate (14524) , use notch located at lower end of plate using a screwdriver to lift and remove.

1. Remove window regulator switch plate from rear door trim panel pulling wire harness from rear door trim panel .

1. From bottom of window regulator switch plate , remove two screws and disconnect connector from window regulator control switch (14529) .

1. At each plastic clip location, pry the rear door trim panel away from the door inner panel using the door trim panel removing tool from Rotunda Moulding/Trim Kit 107-00401 or equivalent.

1. Remove panel, lift slightly to remove flange at the top of rear door trim panel from trough in the glass weatherstrip. For installation, follow removal procedures in reverse order. Replace any bent, damaged or missing plastic clips on the rear door trim panel to the door inner panel, firmly loading clips into slots provided on rear door trim panel .
   
   

1. If equipped with power windows, disconnect the wire from the regulator.

1. Remove the rear door window glass as described in this section.

1. Remove the window guide, if equipped, (nuts and washers). Remove guide from door belt opening.

1. Remove three 1/4-inch rivets attaching motor bracket (electric) to inner panel and two 1/4-inch rivets attaching regulator lower bracket to inner panel. Use drift punch to knock out center pins for each rivet. NOTE: Use care not to enlarge sheet metal holes in the door inner panel when drilling.
   

1. Using a 1/4-inch diameter drill, drill out the remainder of the rivet.

1. Remove two upper regulator attaching nuts.

1. Remove regulator from the front door (20125) .

Installation

1. Lubricate regulator mechanism with Multi-Purpose Grease D0AZ-19584-AA or equivalent.

1. Install regulator into access hole in inner panel.

1. Position regulator using upper regulator studs and tabs on motor mounting bracket (electric) or cup mounting plate (manual).

1. Install rivets attaching regulator to door inner panel (1/4-20 x 1/2-inch bolt and 1/4-20 nut and washer assemblies or equivalent metric fasteners may be used as alternates).

1. Install two upper regulator attachment nuts.

1. Install door glass as outlined under Door Glass Installation.

1. Adjust glass as outlined under Adjustments .

1. Reconnect wire to regulator, if equipped.

1. Check operation of window regulator.

1. Install door watershield and trim panel. Refer to Section 01-05B .

wow, a lot of work to do.

Window Regulator, Front Door, Explorer Removal
WARNING: IF THE REGULATOR COUNTERBALANCE SPRING MUST BE REMOVED OR REPLACED FOR ANY REASON, MAKE SURE THAT THE REGULATOR ARMS ARE IN A FIXED POSITION PRIOR TO REMOVAL TO PREVENT POSSIBLE INJURY DURING C-SPRING UNWIND.

1. Remove front door trim panel and front door trim shield . Refer to Section 01-05B .

1. Remove inside door belt weatherstrip and glass stabilizer.

1. Remove front door window glass as described in this section.

1. Remove two nut and washer assemblies attaching the equalizer bracket.

1. Remove three rivets (manual) or four rivets (power) attaching the regulator base plate to front door trim panel finish panel (23712) .

1. Remove window regulator electric drive and front door window channel bracket from vehicle.

1. Working on a bench, carefully bend tab flat to remove arm slides from front door window channel bracket .

1. Install new window regulator electric drive arm plastic guides into front door window channel bracket and bend tab back to 90 degrees. Use care not to break tab; if tab is cracked or broken, replace front door window channel bracket . Make sure rubber bumper is installed properly on new front door window channel bracket , if replacement is made.
   
   
   
   

Installation
NOTE: The front door window channel bracket and window regulator electric drive are installed into the vehicle as one assembly. The front door window channel bracket may be disassembled from the window regulator electric drive as described in Steps 7 and 8 of Window Regulator, Removal.

1. Install front door trim panel finish panel with preassembled glass bracket into vehicle. Set the regulator base plate to window regulator electric drive using base plate locator tab as a guide.

1. Install three (manual) or four (power) rivets (385189-S100) to attach regulator to front door trim panel finish panel . Two 1/4-20 x 1-inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 Nm (3-5 ft-lb). Equivalent metric retainers may be used.
   

1. Install equalizer bracket.

1. Install inside door belt weatherstrip and glass stabilizer.

1. Lower regulator arms to access holes in front door trim panel finish panel . Install front door window glass as outlined.

1. Adjust glass to ensure proper alignment with glass run. Cycle glass for smooth operation.

1. Install front door trim panel and front door trim shield . Refer to Section 01-05B .