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Posted on Oct 24, 2009
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Steam boiler is leaking and I can hear a hissing sound when it is heating up. Kitchenaid has discontinued this product but I understand the boilers are Gaggia. Do I need to replace the Group Gasket?

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  • Master 832 Answers
  • Posted on Oct 24, 2009
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Joined: Sep 18, 2009
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Yes, replace the gasket and see to it that it doesn't
leak.

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The blue power on light does not light up when pressed on my Kitchenaid KES100 espresso machine although the high pressure pump runs when the button is pressed. Neither boiler heats up.

You will need to test for where the power stops & check the fuses on each boiler for continuity. If you find any blown then replace the thermostat on that boiler along with the fuses. The thermostats are different rating for each boiler, don't mix them up. It's highly unusual for both boilers to fail at the same time. Occasionally one of the boiler elements can fail, there are 2 elements on each boiler, check them for continuity. If you have any boiler leaks then replace all the seals on that boiler, the steam one is the one most likely to leak. Buy your own seals using the old ones as samples from someone specialising in O ring supply. There are 5 seals on each boiler. Do not purchase rubber or silicone seals, only use Viton seals, they are high temperature.
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It sounds like you have the cup warmer turned on. But if that's not it there is a leak in a connection coming from the bolier. If you open it up it will be obvious where it's at. Don't wait too long because the moisture will effect the electronics.
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Hi
Machine 2 is the steam manifold leaking. You have to remove the hose clip in the back of the steam manifold. Remove the hose. Grab the trough in the back and pull up to expose the manifold. It will push out the front. If its white is very old, and if its black its a newer one. If its metal it is priobably the O-rings just need to be replaced. I still have the white one in my machine, because I cool the manifold off after using and that won't let it crack from the high heat after steaming. That is what causes them to crack.
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It is possible that one of the 3 coils could be damaged, or there is alot of mineral buildup in the boiler, or the vent valve is not operating properly.
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