Top 20 2003 Suzuki VL 800 Volusia Questions & Answers

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How can I remove the water pump?

https://www.manualslib.com/manual/1042330/Suzuki-Vl800.html?page=172
11/6/2021 10:05:24 PM • 2003 Suzuki VL... • 174 views • 0 helpful votes
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I have a 2003 Suzuki Volusia VL800, when I'm at idle it sounds like lm running on one cylinder until I give it more gas and at times it will not stay running right! Why?

Have you done the basics ... service the engine; spark plugs, check timing, oil and filter change etc.
8/22/2021 5:59:17 PM • 2003 Suzuki VL... • 181 views • 0 helpful votes
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I have a 2003 Suzuki Volusia 800vl getting a clicking noise coming out of rearend area any ideas

Hey Rick, due to this possibly being a safety issue.. I would recommend a trip to a QUALIFIED professional! Do not gamble with your - (and a passengers) safety!.... beautiful female passengers do not like road rash..!!
9/5/2017 2:57:21 AM • 2003 Suzuki VL... • 69 views • 0 helpful votes
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I have a 2003 Suzuki Volusia that blows the 15 amp ignition fuse randomly.Can go weeks without a problem then it will blow. I replace it and it is fine or other times it blows repeatedly.

Wendy, Check the starters wiring circuit for a pinched/bare/damaged wire. Check the attached links,instruction and guides,good info. to trouble shoot your problem. Good luck "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." Electrical troubleshooting and maintenance for the VL800 Suzuki Volusia... keep blowing fuses Fixed Blowing ignition fuse Faulty Ignition Switch 2003 Volusia Suzuki
6/24/2016 12:38:03 AM • 2003 Suzuki VL... • 242 views • 2 helpful votes
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Why is my oil light on when oil level is full? Bike was upright when I checked and changed the oil ?

Hi Jack get an oil pressure test done. If its ok replace the oil pressure switch. Regards Jim...
5/29/2015 5:15:25 AM • 2003 Suzuki VL... • 190 views • 0 helpful votes
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Is it absolutely necessary to pull the motor to remove heads

25699297-3xnxskwqcwpvgtkgziflwj5g-4-0.jpg if you cant get to all the bolts,then you will havr to pull it or drop down the front,there is no clearance to do much except maybe change a head gasket
5/16/2015 11:16:53 PM • 2003 Suzuki VL... • 77 views • 1 helpful votes
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My motorcycle back fires when I give it the gas

Simples! . Your timing is out. These days it's wiser to let the professional check it out with their computer gadgets. Save you a packet in the end
10/2/2014 2:14:35 PM • 2003 Suzuki VL... • 63 views • 0 helpful votes
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Suzuki diagram for gas lines

Details to search engine
7/20/2014 12:33:30 AM • 2003 Suzuki VL... • 321 views • 0 helpful votes
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Bike quit and now has no electrical power anywhere

Check battery and fuses and there is a fuse on the starter solenoid , follow red positive terminal from battery to solenoid fuse will be on or in solenoid housing or case
9/24/2014 12:40:56 AM • 2003 Suzuki VL... • 49 views • 0 helpful votes
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2003 suzuki volusia has power but when hit start goes dead

short in ignition switch- common in these bikes.. check it carefully
7/13/2014 5:56:13 PM • 2003 Suzuki VL... • 306 views • 0 helpful votes
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Dies when put in gear

Check the kick stand sensor. It is set up to kill the engine if it is down. Good luck hope this helps. Gordon
7/23/2014 2:32:36 AM • 2003 Suzuki VL... • 180 views • 0 helpful votes
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I need a fuel lines diagram help?

join volusiariders.com scads of info there and someone can help you
7/20/2014 1:02:58 AM • 2003 Suzuki VL... • 186 views • 0 helpful votes
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Wont start sounds like it wents to but wont

Depending on how the fuel is delivered will make a difference in how to go about this. If it is a carburetor type engine the fuel might have sat too long in carb and "gummed up" the fuel bowl. If it is fuel injected it could be a bad fuel pump. Either way depending on your level of mechanical ability using "starting fluid" sprayed into the airfilter will help determine if this is a fuel problem or an ignition problem. If you can locate the air filter and feel confident enough to do this...pull the needed panels to exspose the air filter air inlet. Use a small amount of starting fluid sprayed directly into the air inlet of filter housing as you crank engine over....avoid "loading up" the filter meaning do not over saturate filter just a couple quick bursts of spray should be all that is needed. The danger here is a backfire through the intake causing the excess fluid to combust and possibly cause fire damage to you or your motorcycle...so be cautious and use just a couple quick bursts as the engine turns over. If it starts and runs briefly until fluid is gone you now know you have a fuel issue.....if it still spitters and carries on but does not run you could have faulty spark plugs. Now is a point that you should decide if you can continue further or take it to a dealership to have a technician perform more tests.
6/9/2014 7:28:08 PM • 2003 Suzuki VL... • 128 views • 0 helpful votes
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How do I shift into 5th gear

Sorry there is no 5th gear!
6/22/2014 2:11:21 PM • 2003 Suzuki VL... • 66 views • 0 helpful votes
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What type oil for 2002 suzuki volusia

any good four stoke motor oil will do , repesol , torco , shell
3/15/2014 3:41:06 PM • 2003 Suzuki VL... • 657 views • 0 helpful votes
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Rain and snow now wont start after warm weather

Hello. Sounds like a bad fuel fillter.
4/18/2014 2:57:20 PM • 2003 Suzuki VL... • 40 views • 0 helpful votes
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2003 Suzuki VL 800 Volusia how to check the coolant level

You have to remove the cover on the lower left side of the motorcycle, then you can observe the coolant level indicator. See the link below. Cooling System - Suzuki VL800 Service Manual [Page 29] ' ManualsLib
10/19/2013 6:30:38 AM • 2003 Suzuki VL... • 654 views • 0 helpful votes
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Fuel pump will not kick on when you turn on the key

check the fuse of that pump if that is ok then check the relay.
11/10/2013 3:25:39 AM • 2003 Suzuki VL... • 67 views • 0 helpful votes
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Blowing oil into the air box

busted ring or bad PCV>?
9/21/2013 2:20:58 PM • 2003 Suzuki VL... • 111 views • 1 helpful votes
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Battery draining

the clock you see when your bike is running is always running . even when the bike is off. it has happened to me with mine. if the battery is in poor condition it will lose charge just because of the clock.
4/15/2013 12:31:00 AM • 2003 Suzuki VL... • 149 views • 0 helpful votes
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