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Posted on May 02, 2011
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How replace timing chain and align the timing marks also replace the front oil seal for a 2001 Chevy Cavalier 2.2L

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  • Master 3,489 Answers
  • Posted on May 02, 2011
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I have the instructions but they are long and will not entirely fit in this forum. [email protected]

Rt Erwin

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  • Contributor 21 Answers
  • Posted on Oct 12, 2011
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2001 chevy cavalier 2.2L VIN-4 If chain broke or jumped: Remove timing cover(helps to remove two bottom studs on cover that pass threw oil pan use the two nuts on them as jam nuts on the studs). Put #1 cyl. t.d.c with crank. timing mark pointing @ center of the chain tensioner bracket. Remove cam shaft pulley remove chain, reinstall pulley(no chain) and turn cam shaft until cam shaft mark also points to center of tensioner bracket. (I removed valve cover to make sure the two push rods for #1 cyl. relaxed (They turned with two fingers) Install new chain by removing camshaft gear again and place chain over crank gear while sliding camshaft gear back on(double check the two gear marks remain aligned with bracket center. Connect battery Test run for 5 sec. with covers off.Disconnect battery. Put everything back together.Go to http://www.jasperengines.com/pdf/GM2.2TimingTB.pdf to see timing marks and alignment.

Read more: http://wiki.answers.com/Q/How_do_you_change_timing_chain_on_2001_cavalier#ixzz1aasvmwyN

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0helpful
1answer

I replaced the right side head on my 2001 mustang gt and i need to know how to set up the timming so it will run right

Hi, this engine user copper links on the chain align the copper links with the marks shown on the diagram below. Please let me know if you have more questions, and thanks for using FixYa.

To install:
  1. Compress the timing chain tensioner plunger in a soft jaw vise and install a retaining clip to hold the plunger in place.
  2. Remove the tensioner.
  3. If the copper links are not visible on the timing chains, mark one link on each end of the chain.
  4. Install the left and right timing chain guides and tighten the bolts to 89 inch lbs. (10 Nm).
  5. Position the lower end of the left timing chain on the crankshaft sprocket, aligning the copper link with the timing mark on the outer flange of the crankshaft sprocket.
  6. Position the timing chain on the left camshaft sprocket with the camshaft sprocket timing mark aligned with the copper link.
  7. Position the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner. Tighten the bolts to 18 ft. lbs. (25 Nm).
  8. Remove the retaining clip from the tensioner plunger.
  9. Position the lower end of the right timing chain on the crankshaft sprocket, aligning the copper link with the timing mark on the outer flange of the crankshaft sprocket.
  10. Position the timing chain on the right camshaft sprocket with the camshaft sprocket timing mark aligned with the copper link.
  11. Position the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner. Tighten the bolts to 18 ft. lbs. (25 Nm).
  12. Remove the retaining clip from the tensioner plunger.
  13. Ensure correct alignment of all timing chain links and sprocket timing marks.
  14. Install the camshaft roller followers and tighten the camshaft sprocket bolts. See the procedure under Camshaft.
  15. Install the crankshaft sensor ring on the crankshaft.
    jturcotte_2085.gif

    Fig. Timing chain link and sprocket timing mark alignment-4.6L engine

  16. Apply sealant to the front cover mating surface as shown.
    jturcotte_2086.gif

    Fig. Sealant application to the front cover mating surface-4.6L engine

  17. Install a new gasket on the front cover, then install the front cover and hand tighten the bolts.
  18. Tighten the front cover bolts in the sequence shown to 18 ft. lbs. (25 Nm).
  19. Tighten the front cover-to-oil pan bolts in the sequence shown to 15 ft. lbs. (20 Nm), plus an additional 60 degrees
    jturcotte_2087.gif

    Fig. Front cover bolt tightening sequence-4.6L engine

    jturcotte_2088.gif

    Fig. Front cover-to-oil pan bolt tightening sequence-4.6L engine

  20. Lubricate the engine front cover and oil seal lip with clean engine oil and install the seal using a seal installer.
  21. Apply sealant to the Woodruff key slot in the crankshaft pulley, then press on the crankshaft damper.
  22. Tighten the crankshaft damper as follows:
    1. Step 1: 66 ft. lbs. (90 Nm).
    2. Step 2: Loosen the bolt one full turn.
    3. Step 3: 37 ft. lbs. (50 Nm).
    4. Step 4: 90 degrees.

  23. Connect the crankshaft position sensor connector.
  24. Install the power steering pump and tighten the bolts to 18 ft. lbs. (25 Nm).
  25. Install the wiring harness retainer to the power steering stud bolt.
  26. Install the power steering pump pulley shield.
  27. Install the water pump pulley.
  28. Install the J bracket to the engine front cover stud bolt.
  29. Install both left and right camshaft position sensor connectors.
  30. Install both left and right radio interference capacitors.
  31. Connect the hoses from the coolant crossover.
  32. Install the valve covers. See the procedure under Cylinder Head.
  33. Install the right side idler pulley.
  34. Install the accessory drive belt.
  35. Install the coolant degas bottle.
  36. Connect the negative battery cable.
  37. Fill the crankcase with clean engine oil.
  38. Start the engine. Check for leaks and proper operation.
0helpful
1answer

How to fix the trailblazer 2004 4.2l engine timing chain

Its the same as a chevy v8 pull radeator fan water pump lower crank pully loosen oil pan bolts align timing marks crank mark at 12 oclock cam cshaft mark at 6 oclock replace with new gears and chain timing cover gasket crank seal and water pump gaskets
3helpful
1answer

Describe how to replace a timing chain and align the timing marks also how to replace the front oil seal .

That is a lot to describe. You would be better off to either purchase a manual or go to your local library to look at a manual. Some libraries have online manuals that you can acess from home for free also.
1helpful
2answers

What are the timing marks for a 2001 chevy cavalier 2.4 L Twin cam?

http://www.2carpros.com/questions/chevrolet-cavalier-2001-chevy-cavalier-timing-chain
0helpful
1answer

How do u set timing on it? 1.8 engine

Installation
Install crankshaft sprocket on crankshaft.
Make sure mating marks on crankshaft sprocket face front of engine.

Position crankshaft so that No. 1 piston is at TDC and crankshaft key is at 12 o'clock.

Install slack side timing chain guide and timing chain tension guide.

Install timing chain on crankshaft sprocket.
Set timing chain by aligning its mating mark with that on the crankshaft sprocket.
Make sure sprocket's mating mark faces engine front.

Install camshaft sprockets.
Set timing chain by aligning mating marks with those of camshaft sprockets.

Install camshaft sprocket bolts to correct torque.
Apply new engine oil to bolt threads and seat surface.

Install chain tensioner.
Before installing chain tensioner, insert a suitable pin into pin hole of chain tensioner.
After installing chain tensioner, remove the pin.
Install timing chain guide.

Install O-rings to cylinder block.

Before installing front cover, remove all traces of RTV silicone sealant from mating surface using a scraper.
Also remove traces of RTV silicone sealant from mating surface of cylinder block.

Apply a continuous bead of Genuine RTV Silicone Sealant or equivalent to mating surface of front cover. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
Check alignment of mating marks on chain and crankshaft sprocket.
Align oil drive spacer with oil pump.
Place timing chain to the side of chain guide. This prevents the chain from making contact with water seal area of front cover.

Install front cover.

Make sure two O-rings are present.

Be careful not to damage oil seal when installing front cover.
Install cylinder head bolts at engine front side as shown in Fig. 55.
Tightening procedure:
Tighten bolts (1 - 4): 6.3-8.3 N.m (0.64-0.85 kg.m, 55.8-73.5 in.lb).

Install oil pump drive spacer.
Install water pump and water pump pulley. Refer to REMOVAL AND INSTALLATION .
Install idler pulley and bracket.

Install RH engine mounting bracket

Install RH engine mounting.
Install oil pan. Refer to INSTALLATION.
Install crankshaft pulley.
Remove ring gear stopper.
Install starter motor.
Install cylinder head front cover.
Apply RTV silicone sealant to cylinder head front cover.
Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

Install Camshaft Position Sensor (PHASE).

Before installing rocker cover, apply a bead of Genuine RTV Silicone Sealant or equivalent, to mating surface of cylinder head as shown in .

Install rocker cover gasket into rocker cover.
Install rocker cover and tighten in numerical order as shown in
Install spark plugs.
Install ignition coils.
Install front exhaust tube.
Install front/right-side splash undercover.
Install front RH wheel.
Install drive belts.
Adjusting drive belt deflection..
2helpful
1answer

How to set the timing on 1998 GMC Sierra 5.7

5.0L and 5.7L Engines To Remove:
  1. Remove the crankshaft balancer.
  2. Drain the cooling system.
  3. Remove the water pump.
  4. Drain the engine oil.
  5. Remove all engine oil pan fasteners except two nuts at rear of engine.
  6. Separate the engine oil pan from the front cover.
  7. Disconnect the crankshaft position (CKP) sensor wire. gm-03-50-845.gif

  8. Remove engine front cover. gm-03-50-849.gif

  9. Pry the oil seal from the front cover.
  10. Inspect the front cover seal area and crankshaft balancer seal area for damage. gm-03-50-846.gif

  11. Rotate the crankshaft until the timing marks on the crankshaft and the camshaft sprockets are aligned.
  12. Remove the crankshaft position sensor reluctor ring. gm-03-50-847.gif

    NOTE: Free play on the slack side of the camshaft timing chain must measure less than 0.43 inch (11Mm) or timing chain and sprockets must be replaced.
  13. Remove the camshaft sprocket bolts.
  14. Remove the camshaft sprocket.
  15. Remove the camshaft timing chain. NOTE: Do not turn the crankshaft assembly after the timing chain has been removed in order to prevent damage to the piston assemblies or the valves.
    gm-03-50-848.gif

  16. Remove the crankshaft sprocket using J 5825-A.
  17. Remove the crankshaft balancer woodruff keys (if required).
To Install:
gm-03-50-850.gif

  1. Install the crankshaft balancer woodruff keys into the crankshaft.
  2. Align the crankshaft sprocket keyway with the crankshaft balancer woodruff key. WARNING
    Wear eye protection when installing crankshaft sprocket.
    gm-03-50-851.gif

  3. Use J 5590 to install crankshaft sprocket.
  4. Install the camshaft sprocket and camshaft timing chain. 9308kg61.gif

  5. Ensure that the crankshaft sprocket alignment mark is in the 12 o'clock position and the camshaft sprocket alignment mark is at the 6 o'clock position.
  6. Install the camshaft sprocket bolts and tighten the camshaft sprocket bolts;
    • Torque to: 18 ft. lbs. (25 Nm)
  7. Install the crankshaft position sensor reluctor ring until completely seated against crankshaft sprocket. NOTE: The composite type engine front cover and seal must not be reused. Always install a new engine cover with a new seal.
  8. Install new engine front cover and bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  9. Clean sealer from corners of oil pan gasket where it meets the engine front cover. gm-03-50-775.gif

  10. Apply a 0.196 in (5 mm) bead of adhesive, GM P/N 12346141 or equivalent, 1.0 in (25 mm) long to the engine front cover to engine block junction.
  11. Install oil pan bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  12. Tighten oil pan nuts.
    • Torque bolts to: 18 ft. lbs. (25 Nm)
  13. Connect the crankshaft position sensor wire.
  14. Install the water pump.
  15. Install the crankshaft balancer.
  16. Fill the engine to the proper level with oil.
  17. Fill the engine to the proper level with coolant.
  18. Test drive the vehicle to confirm the repairs.
0helpful
1answer

My 2001 jeep grand Cherokee will not start don?t know why no codes are coming up put new cam sen, crank sen, coil pack, new ecu, new coolant temp sen, it turns over but will not run has injector pulse and...

Timing Chain, Sprockets, Front Cover and Seal REMOVAL & INSTALLATION 2.5L and 4.0L Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Accessory drive belt
    • Cooling fan and shroud
    • Crankshaft damper
    • Front crankshaft seal
    • Accessory brackets
    • Front cover
    • Oil slinger
  3. Rotate the crankshaft so that the timing marks are aligned. Fig. 1: Timing chain alignment marks — 2.5L and 4.0L engines 7924pg20.gif

  4. Remove the timing chain and sprockets. To install:
  5. For 2.5L engines, turn the timing chain tensioner lever to the unlock (down) position. Pull the tensioner block toward the tensioner lever to compress the spring. Hold the block and turn the tensioner lever to the lock (up) position. Fig. 2: Timing chain tensioner — 2.5L engines 7924pg19.gif

  6. Install the timing chain and sprockets with the timing marks aligned. Tighten the camshaft sprocket bolt to 80 ft. lbs. (108 Nm) for 2.5L engines or to 50 ft. lbs. (68 Nm) for 4.0L engines.
  7. For 2.5L engines, release the timing chain tensioner.
  8. Install or connect the following:
    • Oil slinger
    • New front crankshaft seal to the front cover
    • Front cover, using a new gasket
    • Timing Case Cover Alignment and Seal Installation Tool 6139 in the crankshaft opening to center the front cover Fig. 3: Timing Case Cover Alignment and Seal Installation Tool 6139 — 2.5L and 4.0L engines 7924pg21.gif

  9. Tighten the front cover bolts as follows:
    1. Step 1: Cover-to-block 1⁄4 inch bolts to 60 inch lbs. (7 Nm)
    2. Step 2: Cover-to-block 5⁄16 inch bolts to 16 ft. lbs. (22 Nm)
    3. Step 3: Oil pan-to-cover 1⁄4 inch bolts to 85 inch lbs. (9.5 Nm)
    4. Step 4: Oil pan-to-cover 5⁄16 inch bolts to 11 ft. lbs. (15 Nm)
  10. Install or connect the following:
    • Accessory brackets
    • Crankshaft damper. Tighten the bolt to 80 ft. lbs. (108 Nm).
    • Cooling fan and shroud
    • Accessory drive belt
    • Negative battery cable
  11. Start the engine and check for leaks.
0helpful
2answers

Timing alignment for 2200

put it on tdc
and go from there
tdc top dead center
0helpful
1answer

Rough idle timing chain? 2004 chevy cavalier

Sounds like a 2.4 Quad four engine? If so the chain has either different colored links marked links that have to be aligned with the marks on the cam gear[s] and the crank gear.A chiltons book will show you how.
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