How to remove the a/c clutch - 2000 Toyota ECHO

CLUTCH PEDAL REPLACEMENT (CLUTCH) Document ID# 46043 Clutch Pedal Replacement

Removal Procedure

1. Remove the master cylinder rod from the clutch pedal.



2. Remove the clutch pedal from the support by depressing the side tabs.

Installation Procedure

1. Position the clutch pedal into the support.



2. Secure the master cylinder rod to the clutch pedal.

Good Luck

You need special tool
Tools Required ?€¢
J 37872 Compressor Clutch Holding Tool

?€¢
J 6083 Snap Ring Pliers

Important: Remove the three adjustable dowels from the J37872 Compressor Clutch Holding Tool.
Install three 5/16 x 1 inch bolts in place of the dowels.
Remove and discard the compressor clutch plate bolt.
Use the J 37872 to hold the compressor clutch plate from turning.
Remove the compressor clutch plate from the compressor.
Remove the compressor pulley snap ring using the J 6083
Remove the compressor pulley from the compressor.
Remove the compressor clutch coil snap ring using the J 6083 .
Remove the compressor clutch coil from the compressor.
google J 37872 - to see tool !

http://www.bing.com/videos/search?q=replace+a+clutch+fan+on+a+chevrolet+trailblazer&FORM=HDRSC3


http://www.bing.com/videos/search?q=replace+a+clutch+fan+on+a+chevrolet+trailblazer&FORM=HDRSC3

to remove clutch fan you need to remove upper fan shroud, you need large wrench to remove the fan clutch retaining nut to remove fan and clutch away from the engine drive belt should keep pulley from turning while loosen fan clutch retaining nut.if pulley belt turns while loosen fan clutch bolt remove drive belt use strap wrench hold pulley while you remove fan clutch bolt this procedure for checvrolet if you working on volkswagon you need spanner wrench hold the idler pulley while you use large wrench to loosen the large drive nut to fan clutch. you have to remove fan with clutch from engine then you can remove clutch from fan you can go to auto parts stores rent a spanner wrench try auto zone they rent out tools.

Clutch and Clutch Field Coil Printable View (235 KB)
Special Tool(s) 2-Jaw Puller
205-D026 (D80L-1002-L) or equivalent Installer, A/C Compressor Coil
412-065 (T89P-19623-EH) Holding Fixture, Compressor Clutch (3.8L vehicles)
412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles)
412-103 (T95L-19703-AH) Remover, Differential Bearing
205-116 (T77F-4220-B1) Installer, A/C Compressor Field Coil
412-078 (T91L-19623-CH) Remover, A/C Compressor Field Coil
412-067 (T89P-19623-FH) Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor - 3.8L or Air Conditioning (A/C) Compressor - 4.6L in this section.

1. Remove the bolt.
   1. Hold the A/C disc and hub assembly (19D786) with the special tool.
   1. Remove the bolt.

1. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648).
   1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.
   1. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.

1. Remove the pulley snap ring.

1. Remove the A/C clutch pulley (2E884).

1. CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily damaged.
   Remove the A/C clutch field coil.
   1. Note the location of the A/C clutch field coil electrical connector.
   1. Install the special tool on the nose opening of the A/C compressor.
   1. Install the special tool.
   1. Remove the A/C clutch field coil.

Installation

1. NOTE: If installing a new A/C compressor, the A/C clutch components should be reused unless obvious signs of damage are found. If excessive grooving is found, a new A/C clutch disc and hub and A/C compressor pulley must be installed together. Otherwise, each component can be installed individually where needed.
   Visually inspect the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil for damage.
   • Inspect for physical damage, including cracked or melted components or discoloration due to excessive heat.
   • Inspect for excessive wear, including grooving in the A/C clutch disc and hub or A/C compressor pulley that is more than fingernail depth.
   • Inspect for roughness in the A/C compressor pulley bearing.

1. Clean the A/C disc and field coil and pulley mounting surfaces.

1. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
   Install the A/C clutch field coil.
   1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
   1. Using the special tools, install the A/C field coil.

1. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
   Install the A/C clutch pulley.

1. Install the pulley snap ring with the bevel side out.

1. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.

1. Install the A/C clutch.

1. Using the special tool, install the A/C disc and hub assembly retaining bolt.

1. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

1. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor - 3.8L or Air Conditioning (A/C) Compressor - 4.6L in this section.

hope this helps

Hi:) For Ford Compressor Clutch Removel

Step 1

Locate and remove the compressor clutch retaining bolt. Looking at the compressor clutch you will see a bolt in the center and three bolts along the outer edge. The center bolt is the retaining bolt. The three bolts around the edge of the clutch can only be accessed after removing the clutch, and are only relevant in clutch repair situations. To remove the retaining bolt you need to maintain the clutch position and relieve pressure from bolt head by applying the compressor clutch holding tool with your other hand, or have an assistant hold the tool in place. Do not lose the retaining bolt in case you need to reference it later.

Step 2

Separate and remove the clutch from the shaft of the compressor. Once the retaining bolt is removed, as described in Step 1, simply pry the clutch away from the mounting surface using your hands. If the clutch is a little difficult to remove due to damage or decay then try using a screwdriver to lightly pry the rear side of the clutch away. Spray the area with an auto lubricant and allow it to sit overnight if needed. While removing the clutch do not lose clutch spacers.

Step 3

Pull the snap ring from the clutch pulley using your snap ring pliers. You will now be able to remove the clutch pulley from the compressor. While everything is apart, and before installing your new compressor clutch, clean the area to remove dust or grime.

Reverse steps to install.

REMOVAL:

1. Lift clutch pedal to uppermost position to disengage clutch and brake pedal pivot shaft.
2. Push clutch and brake pedal pivot shaft forward and unhook clutch release lever cable from clutch and brake pedal pivot shaft and allow it to slowly swing rearward.
3. Raise and support vehicle.
4. Remove clutch release lever dust shield.
5. Disconnect clutch release lever cable from clutch release shaft.
6. Remove retaining clip, then clutch release lever cable from flywheel housing.
7. Remove starter motor from flywheel housing, then engine rear plate to front lower flywheel housing bolts.
8. Remove transmission.
9. Remove flywheel housing back just far enough to clear clutch pressure plate, then remove housing.
10. Remove clutch release shaft from flywheel housing by pulling it through window in flywheel housing until retainer spring disengages from pivot.
11. Remove clutch release hub and bearing from clutch release shaft.
12. Loosen six clutch pressure plate bolts evenly to release spring tension gradually and avoid distorting clutch pressure plate. If same clutch pressure plate is to be installed, mark plate and flywheel so pressure plate can be installed in its original position.
13. Remove clutch pressure plate and clutch disc from flywheel.

INSTALLATION:

1. Position clutch disc and pressure plate assembly on flywheel, noting following:
   1. Three flywheel housing to block dowels on flywheel must be properly aligned with clutch pressure plate.
   2. Bent, damaged or missing flywheel housing to block dowels must be replaced.
   3. tart clutch pressure plate bolts but do not tighten.
   4. Avoid touching clutch disc face, dropping parts or contaminating parts with oil or grease.
   5. Align clutch disc using suitable alignment tool inserted in pilot bearing.
   6. To avoid clutch pressure plate distortion, alternately tighten bolts a few turns at a time, until they are all tight, then tighten to specifications.
   
   
2. Install transmission to flywheel housing.
3. Install engine rear plate to flywheel front lower housing bolts, then connect clutch release cable to flywheel housing and connect retaining clip.
4. Connect clutch release lever cable to clutch release shaft, then install clutch release lever dust shield.
5. Install starter motor.
6. Lower vehicle, then install clutch release lever cable as follows:
   1. Lift clutch pedal to disengage clutch and brake pedal pivot shaft.
   2. Push clutch and brake pedal pivot shaft forward and hook end of clutch release lever cable over rear of clutch and brake pedal pivot shaft.
   
   
7. Cycle clutch pedal several times to adjust clutch release lever cable

I think your a/c clutch is going. If it works for a while and cuts out, the electrci clutch is getting hot and losing the ability to stay clamped.
Sometimes, you can shim the clutch so it's less of a gap to close. Or, replace the clutch.

------------------------------------
SECTION 412-03A: Air Conditioning 2001 F-Super Duty/Excursion/Motorhome Chassis Workshop Manual
REMOVAL AND INSTALLATION Clutch And Clutch Field Coil —5.4L, 6.8L
Removal

1. Remove the A/C compressor. For additional information, refer to Compressor—5.4L and 6.8L in this section.

1. Remove the A/C clutch hub retaining bolt.
   1. Hold the A/C clutch hub with the special tool.
   1. Remove the bolt.

1. Remove the A/C clutch and the A/C clutch hub spacer.
   1. Thread an 8 x 1.25 mm bolt into the A/C clutch hub spacer to force it from the compressor shaft.
   1. Lift the A/C clutch and the A/C clutch hub spacer from the compressor shaft.

1. Remove the pulley snap ring.

1. Remove the A/C clutch pulley.

1. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
   Remove the A/C clutch field coil.
   1. Note the location of the A/C clutch field coil electrical connector.
   1. Install the special tool on the nose opening of the A/C compressor.
   1. Install the special tool.
   1. Remove the A/C clutch field coil.

4.9L SFI
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fan Clutch Holding Tool T84T-6312-C Fan Clutch Nut Wrench T93T-6312-B
Removal

1. CAUTION: The large clutch assembly nut has a right-hand thread and must be rotated counterclockwise to remove it.
   Remove the fan clutch (8A616) from the water pump (8501) by turning the large nut, which is part of the fan clutch, using Fan Clutch Holding Tool T84T-6312-C and Fan Clutch Nut Wrench T93T-6312-B.
   

1. Remove two screws retaining fan shroud.
   

1. Remove the fan blade (8600), fan clutch and shroud.
   

1. If the fan blade and fan clutch have to be separated, remove the remaining bolts attaching the fan blade to the fan clutch
   

5.0L, 5.8L and 7.5L Engines
Removal

1. Remove screws retaining fan shroud (8146) to radiator (8005).
   

1. Remove four screws retaining clutch on water pump hub.
   

1. Pull fan clutch and fan blade off water pump pilot and remove fan clutch, fan blade and shroud from vehicle.
   

1. Remove four screws and separate fan clutch from fan blade.
   

Item Part Number Description 1 8509 Water Pump Pulley 2 57632-S Screw and Washer Assembly, 5/16-18 x .62 Hex 3 8600 Fan Blade (5.0 and 5.8L) 4 8600 Fan Blade (7.5L) 5 8A616 Fan Clutch 6 380288-S2 Screw and Washer Assembly, 5/16-24 x .88 Hex A — 16-24 Nm (12-18 Lb-Ft)