1999 Jeep Wrangler Logo
Posted on Mar 22, 2010
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Install rear sway bar

I bought a used 99 Jeep Sahara and upon inspection the Jeep mechanic said the vehicle was missing it's rear sway bar. Is this something that's easy to install or is it a deal breaker? anyone have a picture of an installed rear sway bar? What's the difference between a rear sway bar and a traction bar, they look very different?

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dougbender51

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  • Posted on Mar 22, 2010
dougbender51
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Joined: Mar 19, 2010
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A sway bar is usually u shaped and hooks to the body and the tops of the u hook to the axle with links that have bushings. most jeeps dont have a rear sway bar.the panhard bar is the rod that goes from one side of the axle to the body on the opposite side. its sometimes mistakenly called sway bar. it keeps the body from moving side to side around corners. then there are the torque bars they keep the axle from trying to rotate when accelerating.
none of this would be real expensive but if its been lifted a bunch then you may have problems

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I need to locate a service manual to remove and replace a plastic fuel tank with a metal one. Also for body/mirror and door replacements. Help--Thanks

  1. Release the fuel system pressure using the recommended procedure.
  2. Remove the fuel pump unit through the access panel in the floor of the trunk. Drain the fuel tank into a portable fuel siphoning container through the opening in the fuel tank where the fuel pump is mounted.

Prior to disconnecting fuel lines, wrap a shop rag around the connections to absorb any fuel spillage due to residual pressure in the lines.
  1. Disconnect negative battery cable.
  2. Raise and safely support the vehicle. Remove both rear tires.
  3. Remove the exhaust pipe rubber insulators off the mounting studs of the rear of the vehicle and in front of the fuel tank.
  4. Using grease pencil or paint marker, place alignment marks on the fuel filler hose, filler tube, vent hose and vent tube.
  5. Remove the rear splash shield from the right rear wheel well.
  6. Disconnect the fuel filler hose and the vent hose near the fuel filter.

  1. Disconnect both ends of the sway bar from the stabilizer links. Use a grease pencil or paint marker to outline the position of the crossmember ends on the frame rail.

  1. Remove the crossmember mounting bolts and pull the crossmember down until it stops.

  1. Place a transmission jack under the fuel tank to support its weight.

The sway bar bracket bolts must be replaced after loosening or removal. Only use original equipment bolts as replacement.
  1. Remove the sway bar mounting bracket, heat shield and fuel tank strap. To prevent the sway bar from falling down, install sway bar mounting bracket with the bolts finger-tight only.

  1. Carefully and slowly lower the front of the fuel tank. Slide the tank away from the crossmember while pushing the filler vent and fill tube over the crossmember. Detach any remaining fuel or electrical connections. Lower the fuel tank.

To install:
  1. Position the tank on the transmission jack or other suitable lift, with the shield and the tank strap in place. Raise the tank over the crossmember and place it in the proper position. Be sure that the electrical connector, pressure relief/rollover valve hose, fuel supply and return lines are accessible through the opening in the trunk. Check to be sure that nothing is pinched or kinked in any way.
  2. Push the vent and the filler tube over the crossmember. Rotate the sway bar into position and install the sway bar brackets.
  3. Raise the tank into place and position the sway bar mounting bracket and the tank straps in place. Tighten the bolts to 44 ft. lbs. (60 Nm).
  4. Raise the crossmember into position and align with the locating marks made during removal. Install bolts and tighten to 70 ft. lbs. (95 Nm).
  5. Reconnect the filler tube and vent tube making sure to align with the marks made during removal.
  6. Connect the sway bar ends to the link arms and tighten sway bar mounting nuts to 74 ft. lbs. (100 Nm).
  7. Install the exhaust onto the hangers. Install the rear splash shield in the right rear wheel well.
  8. Install the rear wheels and lug nuts. Tighten the lug nuts, in a star pattern sequence, to 95-100 ft. lbs. (129-135 Nm).
  9. Lower the vehicle.
  10. Install the fuel pump module.
  11. Connect the fuel supply, return and vent tubes. After installation of the quick-connect fittings, check for proper connection by pulling back on the quick-connect fitting. The tube should lock in place. If the connection is not complete, make sure the black plastic ring is not causing the locking retainer to jam in the release position.
  12. Install the fuel pump access cover and gasket. Tighten the fasteners and install the trunk liner.
  13. Install the filler cap and reconnect the negative battery cable.
  14. With the ignition in the ON position, access the DRB III ASD Fuel System Test to pressurize the fuel system. Check for leaks.

  1. Check the rear wheel alignment and adjust, if necessary.
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How to replace a sway bar end links to a 94 intrepid


REMOVAL & INSTALLATION

The rear suspension on LH platform vehicles is a fully independent suspension. A stabilizer bar (also called a sway bar) is mounted in rubber isolator bushings and connects the rear struts through links. Note that the fuel tank must be removed to remove the stabilizer bar.

CAUTION OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.
  1. Disconnect the negative battery cable. Relieve the fuel system pressure.
  2. Raise and safely support the vehicle.
  3. Remove both rear wheels.

  1. Position a transmission jack under the fuel tank just forward of the crossmember to help support the fuel tank when crossmember is removed.
  2. Remove the four crossmember to frame rail attaching bolts. Remove the fuel tank.
  3. Remove the stabilizer bar to link assembly attaching nuts and remove the bar and isolator bushings as an assembly from the vehicle. Inspect the isolator bushings for damage or excessive wear and replace, if necessary.

To install:
  1. Inspect for broken or distorted retainers and bushings. If bushing replacement is required, replacement bushings can be installed by locating the split in the bushing, prying open and removing the defective bushing from around the stabilizer bar.
  2. Install the stabilizer bar and isolator bushings back into the vehicle as an assembly making sure bar is centered in vehicle so it doesn't contact other suspension components.
  3. Install stabilizer bar attaching link onto stabilizer bar. Install new link to bar attaching nuts and tighten to 70 ft. lbs. (95 Nm).

Replace the sway bar bracket bolt with new after loosening or removing them. Only use original equipment bolts as replacements.
  1. Install the fuel tank back onto the vehicle.
  2. Position the crossmember on frame rails and install four mounting bolts. Tighten attaching bolts to 70 ft. lbs. (95 Nm).
  3. Remove transmission jack from under the fuel tank.
  4. Install the rear wheels and lug nuts. Tighten the lug nuts, in a star pattern sequence, to 95-100 ft. lbs. (129-135 Nm).
  5. Lower the vehicle. Reconnect the negative battery cable.
  6. Pressurize the fuel system and check for leaks.
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I need to replace my rear sway bar endlink bushings to pass inspection. any directions/assistance?

(Caution ) sway bar end is under pressure.

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Cani put regular gasoline in my 2000 jeep sahara?

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Specs link:

http://www.automotive.com/2000/99/jeep/wrangler/sahara-utility/1290/index.html

HOPE THIS HELPS! Don't forget to rate, please.
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  2. It is used to control the handling of the vehicle and is tuned to your specific vehicle based on many characteristics.
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