2004 Dodge Stratus Logo
Posted on Mar 01, 2010
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

How to change water pump? have pulled everything but the damper and want to make sure I am goingh in the right direction

1 Answer

ZJ Limited

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Dodge Master 17,989 Answers
  • Posted on Mar 01, 2010
ZJ Limited
Dodge Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Jul 15, 2008
Answers
17989
Questions
0
Helped
14459592
Points
60858

How to Replace a Water Pump
DIY Complexity: Moderate
DIY Time: 3.5 hours

Parts:
1. Water Pump

Tools:
1. Screwdriver
2. Scraper
3. 3/8 in. Drive Ratchet
4. Cooling System Pressure Tester
5. Needle Nose Pliers
6. Socket Set
7. Radiator Hook Tool

Supplies:
1. Coolant
2. Silicone Sealant

Steps:
Step 1 * With the engine off and cold, open the hood and locate the vehicle’s water pump.
o Tip: Safety Tip:Always wear safety glasses when working on your vehicle. Wear other personal protective equipment (PPE) when necessary, for example latex gloves or safety shoes.
o Tip: Before removing the radiator cap, squeeze the upper radiator hose to verify that the cooling system is not pressurized.

Step 2 * Remove the radiator cap.

Step 3 * Install cooling system pressure tester. Apply the pressure indicated on the radiator cap or in the owner’s manual.

Step 4 * Inspect cooling system components for leaks.

Step 5 * Place a drain pan under the radiator. Open drain valve or remove the lower radiator hose to drain cooling system.
o Tip: Depending on the vehicle, lifting the vehicle may be required to gain access to the lower radiator hose.

Step 6 * Remove the drive belts or serpentine belt.

Step 7 * Remove any hoses connected to water pump.

Step 8 * Unbolt water pump from engine. Remove the water pump.

Step 9 * Using a gasket scraper, clean the mating surface on the engine block.

Step 10 * Install new water pump and new gasket. Tighten bolts to manufacturer’s specifications.
o Tip: You may want to use a light bead of silicone designed for water pumps.

Step 11 * Re-install any hoses and belts that were removed.

Step 12 * Re-install drain plug or lower radiator hose.
o Tip: Squeeze the radiator hose. If it feels soft you may want to replace the hose at this time. Always use new hose clamps.

Step 13 * Refill radiator with a 50/50 mix of coolant and distilled water, then pressure test the cooling system and check for leaks.

Step 14 * Fill overflow reservoir with same mixture.

Step 15 * Leave the radiator cap off, start engine and let it idle. You should see the system“burping” bubbles of air. Refill the radiator to the top.
o Tip: Most air is expelled after a couple minutes of idling. Be cautious of potentially hot fluid overflowing.

Step 16 * Install radiator cap.

Step 17 * Road test vehicle, keep an eye on the engine temp gauge if vehicle runs hot, there still might be an air pocket in the cooling system. The cooling system should be topped off after vehicle has fully cooled down.

Good luck (remember rated this help).

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Water pump 2000 3.0 liter dodge caravan

For The 3.0 Motor. (3.3 Way down the line.)

Drain cooling system.
Remove timing belt. Refer to Engine for procedure.
Remove water pump mounting bolts.
Separate pump from water inlet pipe and remove water pump.

Timing Belt Removal
Raise vehicle and remove accessory drive belt splash shield (Fig. 66).
Remove accessory drive belts.
Remove crankshaft pulley and damper (Fig. 68).
Support engine and remove right side engine mount.
Remove engine support bracket (Fig. 67).
Remove timing belt covers (Fig. 67).
Mark belt running direction for installation (Fig. 69).
Loosen timing belt tensioner bolt (Fig. 71) and remove timing belt.
Remove crankshaft sprocket flange shield (Fig. 68). CAMSHAFT SPROCKETS To remove camshaft sprockets
Hold camshaft sprocket with Spanner Tool MB-990775. Loosen and remove bolt and washer (Fig. 70).
Remove camshaft sprocket from camshaft. To install camshaft sprockets:
Place camshaft sprocket on camshaft.
Install bolt and washer to camshaft. Using Spanner Tool MB-990775, hold camshaft sprocket and torque bolt to 95 Nm (70 ft. lbs.) (Fig. 70). TIMING BELT TENSIONER
Install timing belt tensioner and tensioner spring.
Hook spring upper end to water pump pin and lower end to tensioner bracket with hook out (Fig. 71).
Turn timing belt tensioner counterclockwise full travel in adjustment slot and tighten bolt to temporarily hold this position (Fig. 72).

INSTALLATION


Install timing belt on crankshaft sprocket and keep belt tight on tension side (Fig. 69). Install belt on the front (radiator side) camshaft sprocket. Install belt on the water pump pulley, rear camshaft sprocket and finally on the timing belt tensioner.
Rotate the front camshaft sprocket in opposite direction to take up belt slack. Check that all timing marks are aligned (Fig. 69).
Install crankshaft sprocket flange (Fig. 68).
Loosen tensioner bolt and allow spring to tension timing belt.
Turn crankshaft two full turns in clockwise direction. Turn smoothly and in clockwise direction ONLY.
Align the timing marks on the sprockets and tighten the timing belt tensioner locking bolt to 28 Nm (250 in. lbs.) torque.
Install timing belt covers.
Install engine support bracket.
Install right side engine mount.
Install crankshaft damper and pulleys (Fig. 68). Tighten damper center bolt to 135 Nm (100 ft. lbs.) .
Install accessory drive belts.
Install accessory drive belt splash shield (Fig. 66).

Be sure to also replace all the cam and crank seals why you are there. Might as well put a belt on too.

FOR THE 3.3 OR 3.8 MOTORS.

Drain Cooling System.
Remove accessory drive belt.
Remove right front lower fender shield.
Remove water pump pulley bolts and remove pulley.
Remove water pump mounting screws. Remove water pump.
Remove and discard O-ring seal.
Clean O-ring groove and O-ring surfaces on pump and chain case cover. Take care not to scratch or gouge sealing surface

Installation

Install new O-ring into groove.
Install water pump to chain case cover. Tighten screws to 12 Nm (105 inch lbs.) .
Rotate pump by hand to check for freedom of movement.
Position pulley on pump. Install screws and tighten to 30 Nm (250 inch lbs.) .
Install accessory drive belt.
Install right front lower fender shield.
Refill Cooling System.

FOR THE 2.4 MOTOR

Disconnect negative cable from battery.
Raise vehicle on a hoist. Remove right inner splash shield.
Remove accessory drive belts.
Drain cooling system.
Support engine from the bottom and remove right engine mount.
Remove right engine mount bracket.
Remove timing belt. Refer to Engine for procedure.
Remove timing belt idler pulley.
Hold camshaft sprocket with Special tool C-4687 and adaptor C-4687-1 while removing bolt. Remove both cam sprockets.
Remove rear timing belt cover.

Install new O-ring gasket in water pump body O-ring groove. CAUTION: Make sure O-ring is properly seated in water pump groove before tightening screws. An improperly located O-ring may cause damage to the O-ring and cause a coolant leak.
Assemble pump body to block and tighten screws to 12 Nm (105 inch lbs.) . Pressurize cooling system to 15 psi with pressure tester and check water pump shaft seal and O-ring for leaks.
Rotate pump by hand to check for freedom of movement.
Install rear timing belt cover.
Install camshaft sprockets and torque bolts to 101 Nm (75 ft. lbs.) .
Install timing belt idler pulley and torque mounting bolt to 61 Nm (45 ft. lbs.) .
Install timing belt. Refer to Engine for procedure.
Install right engine mount bracket and engine mount. Refer to Engine for procedure.
Fill cooling system.
Install accessory drive belts.
Lower vehicle and connect battery cable.
0helpful
1answer

I have a 97 caddilac deville changed water pump still no water running through hoses

make sure that you got the right water pump for the car, some of the pumps turn in the opposite flow direction.
2helpful
1answer

How do you replace a water pump in a 2.5L V-6? Step by step.

2.5L Engine

  1. Disconnect the negative battery cable.
  2. Place a large drain pan under the radiator drain plug. Drain and properly
    contain the engine coolant.
    NOTE: This procedure requires removing the engine timing belt
    and the auto tensioner. To help assure proper alignment at assembly, it may be
    helpful to set the engine at TDC on No. 1 compression stroke. This should align
    all timing marks on the crankshaft sprocket and both camshaft sprockets.



  3. Remove the accessory drive belts and crankshaft damper.
  4. Remove the right engine mount. This requires safely supporting the engine
    with a floor jack and wood block so the mount can be removed.
  5. Remove the timing belt covers.
  6. Remove the timing belt and tensioner.





    Fig. 3: Remove the water pump mounting bolts
    90903p54.jpg






    Fig. 4: Pull the water pump assembly off of the engine and
    inlet pipe
    90903p55.jpg






    Fig. 5: Open the water pump housing and examine for cracks or
    damage
    90903p56.jpg






    Fig. 6: Replace the water pump housing gasket using a scraper
    tool
    90903p57.jpg






    Fig. 7: Always keep the water pump's mounting bolts lined up
    with their correct mounting holes
    90903p58.jpg



  7. Remove the water pump mounting bolts.
  8. Separate the water pump from the water inlet pipe and remove the pump.
    To install:

  9. Thoroughly clean all sealing surfaces. Inspect the pump for damage or
    cracks, signs of coolant leakage at the vent, and excessive looseness or rough
    turning bearings. Any problems require a new pump.
  10. Install a new O-ring on the water inlet pipe. Wet the O-ring with water to
    make installation easier. DO NOT use oil or grease on the O-ring.
  11. Install a new gasket on the water pump and fit the pump inlet opening over
    the water pipe. Press the assembly together to force the pipe into the water
    pump.
  12. Install the water pump-to-engine bolts and tighten to 20 ft. lbs. (27 Nm).
  13. Install the timing belt and timing belt tensioner. Set the timing belt
    tension.
  14. Install the timing belt covers. Install the right engine mount. Remove the
    floor jack and engine block from underneath the engine.
  15. Install the crankshaft damper.
  16. Install the accessory drive belts and set to the proper tension.
  17. Connect the negative battery cable.
  18. Fill and bleed the engine cooling system.
  19. Start the engine and verify proper operation, with no leaks.


prev.gif next.gif

1helpful
1answer

How to replace a harmonic balancer on a 99 cadillac deville

To remove the harmonic balancer, the cylinder head and timing cover must be removed and the piston should be at top dead center (TDC).
  • Install the vibration damper by pounding it on, or use a special installation tool.
  • Generally, the damper is installed unit it bottoms out against the oil slinger and the timing sprocket.
  • If in doubt, install the water pump and pulley, and then pound the damper into place until its pulley aligns with the water pump pulley.
  • It is advisable to use the installation tool, because pounding on the damper can cause stress on the crank thrust bearing surface.
  • It is best to stand the engine block on end and support the crankshaft if the damper must be pounded on.
  • Some vibration dampers are not pressed-fit on the crankshaft.
  • Be sure to install a large washer behind the damper retaining bolt on these engines; otherwise, the damper might fly off, causing damage and a safety hazard.
1helpful
2answers

JUST CHANGED WATER PUMP, POWER STEERING PUMP, BELT TENSION ASSEMBLY. EVERYTHING OK FOR ABOUT 2 WEEKS AND NOW THERE IS A KNOCK OR RATTLE COMING FROM THE FRONT OF ENGINE. WHEN BELT IS REMOVED THE NOISE GOES...

the damper could be bad if it's the type with the rubber inbetween the pully and the the rest of the damper. check that and see if it is separated. if not looks like your crankshaft bearings could be bad
2helpful
1answer

1995 Plymoth Voyager

The water pump bolts directly to the engine block, using a gasket for pump-to-block sealing, The water pump is driven by the timing belt and is serviced as a unit.Disconnect battery ground cable.Remove crankshaft drive pulleys and torsional damper,and Right Engine Mount & Bracket.Place a jack under engine to support and slightly raise engine, then remove engine mount bracket.
Remove timing belt cover, then mark belt running direction for reinstallation.
Loosen timing belt tensioner, then remove belt and crankshaft sprocket flange shield.
Drain cooling system.
Remove water pump mounting bolts.
Separate water pump from water inlet pipe, then remove water pump.
Reverse procedure to install, noting the following:
Use a new O-ring on water inlet pipe.
Torque water pump mounting bolts to 27 Nm (20 ft. lbs.).
0helpful
1answer

Heater problems

If you can get a hold of that vacuum motor/valve, and move the rod in the right direction, up, down, back, forth whatever, then zip-tie, or wire it in place for now. You should be able to feel or hear the difference as you go, if yu can safely run heater while you do it.
1helpful
1answer

Remove and replace waterpump 1995 3.1 V6

3.1 V6's are not hard to do. If you stand infront of the car on the passanger side follow bottom radiator hose that is the water pump. There are 4 or 5 bolts holding the pully on do not take belt off yet. Break looses the bolt's first. Pull the pully off there will be at least 4 bolts holding the housing on remove them you will loose about a glass of water. Pull the old water pump out and put new one in make sure you use blue silicone or something similar for water put silicone on water pump make sure holes line up on the gasket when you put it on the pump let sit for 5 min. put silicone on other side of gasket put it right one don't let site reassemble everything and your good to go.
Not finding what you are looking for?

339 views

Ask a Question

Usually answered in minutes!

Top Dodge Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Are you a Dodge Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...