P0440 Evaporative emission (EVAP) system - malfunction
Possible causes: Hose connection(s), intake leak, EVAP canister purge valve
P0441 Evaporative emission (EVAP) system - incorrect flow detected
Possible causes: Hose connection(s), intake leak, EVAP canister purge valve
P0442 Evaporative emission (EVAP) system - small leak detected
Possible causes: Hose connection(s), intake leak, EVAP canister, EVAP canister purge valve
P0443 Evaporative emission (EVAP) canister purge valve - circuit malfunction
Possible causes: Wiring, EVAP canister purge valve, ECM
P0444 Evaporative emission (EVAP) canister purge valve -open circuit
Possible causes: Wiring open circuit, EVAP canister purge valve, ECM
P0445 Evaporative emission (EVAP) canister purge valve -short circuit
Possible causes: Wiring short circuit, EVAP canister purge valve, ECM
P0450 Evaporative emission (EVAP) pressure sensor - circuit malfunction
Possible causes: Wiring, EVAP pressure sensor, ECM
P0455 Evaporative emission (EVAP) system - large leak detected
Possible causes: Hose connection(s), intake leak, EVAP canister, EVAP canister purge valve
P0456 Evaporative emission system - very small leak detected
Possible causes: Mechanical fault, hose connection(s), EVAP pressure "sensor
P0457 Evaporative emission system - leak detected (fuel cap loose/off)
Possible causes: Mechanical fault, hose connection(s), EVAP pressure sensor
P0458 Evaporative emission system, purge control valve -circuit low
Possible causes: Wiring short to earth, EVAP valve
P0459 Evaporative emission system, purge control valve -circuit high
Possible causes: Wiring short to positive, EVAP valve
Evaporative Emission Purge Solenoid
Description & Operation
The duty cycle EVAP canister purge solenoid (DCP) regulates the rate of vapor flow from the EVAP canister to the intake manifold. The Powertrain Control Module (PCM) operates the solenoid.
During the cold start warm-up period and the hot start time delay, the PCM does not energize the solenoid. When de-energized, no vapors are purged. The PCM de-energizes the solenoid during open loop operation.
The engine enters closed loop operation after it reaches a specified temperature and the time delay ends. During closed loop operation, the PCM cycles (energizes and de-energizes) the solenoid 5 or 10 times per second, depending upon operating conditions. The PCM varies the vapor flow rate by changing solenoid pulse width. Pulse width is the amount of time that the solenoid is energized. The PCM adjusts solenoid pulse width based on engine operating condition.
Removal & Installation
The duty cycle evaporative (EVAP) canister purge solenoid is located in the engine compartment near the brake master cylinder.
OPERATION
Changes in atmospheric temperature cause fuel tanks to breathe, that is, the air within the tank expands and contracts with outside temperature changes. If an unsealed system was used, when the temperature rises, air would escape through the tank vent tube or the vent in the tank cap. The air which escapes contains gasoline vapors.
The Evaporative Emission Control System provides a sealed fuel system with the capability to store and condense fuel vapors. When the fuel evaporates in the fuel tank, the vapor passes through the EVAP emission valve, through vent hoses or tubes to a carbon filled evaporative canister. When the engine is operating the vapors are drawn into the intake manifold and burned during combustion..
A sealed, maintenance free evaporative canister is used. The canister is filled with granules of an activated carbon mixture. Fuel vapors entering the canister are absorbed by the charcoal granules. A vent cap is located on the top of the canister to provide fresh air to the canister when it is being purged. The vent cap opens to provide fresh air into the canister, which circulates through the charcoal, releasing trapped vapors and carrying them to the engine to be burned.
Fuel tank pressure vents fuel vapors into the canister. They are held in the canister until they can be drawn into the intake manifold. The canister purge valve allows the canister to be purged at a pre-determined time and engine operating conditions.
Vacuum to the canister is controlled by the canister purge valve. The valve is operated by the PCM. The PCM regulates the valve by switching the ground circuit on and off based on engine operating conditions. When energized, the valve prevents vacuum from reaching the canister. When not energized the valve allows vacuum to purge the vapors from the canister.
During warm up and for a specified time after hot starts, the PCM energizes (grounds) the valve preventing vacuum from reaching the canister. When the engine temperature reaches the operating level of about 120°F (49°C), the PCM removes the ground from the valve allowing vacuum to flow through the canister and purges vapors through the throttle body. During certain idle conditions, the purge valve may be grounded to control fuel mixture calibrations.
The fuel tank is sealed with a pressure-vacuum relief filler cap. The relief valve in the cap is a safety feature, preventing excessive pressure or vacuum in the fuel tank. If the cap is malfunctioning, and needs to be replaced, ensure that the replacement is the identical cap to ensure correct system operation.
OBD-II EVAP System Monitor
Some of the models covered in this guide have added system components due to the EVAP system monitor incorporated in the OBD-II engine control system. A pressure sensor is mounted on the fuel tank which measures pressure inside the tank, and a purge flow sensor measures the flow of the gases from the canister into the engine. The purge valve is now called the Vapor Management Valve (VMV). It performs the same functions as the purge valve, however it looks slightly different. A canister vent solenoid is mounted on the canister, taking the place of the vent cap, providing a source of fresh air to the canister.
The PCM can store trouble codes for EVAP system performance, a list of the codes is provided later in this information. Normal testing procedure can be used, see EVAP System Component Testing in this Section.
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