Replace fuel tank straps - 2006 Toyota Tacoma

SECTION 310-01: Fuel Tank and Lines 2006 Freestyle/Five Hundred/Montego Workshop Manual REMOVAL AND INSTALLATION

All vehicles

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .

1. Release the fuel system pressure. For additional information, refer to Section 310-00 .

1. Drain the fuel tank. For additional information, refer to Section 310-00 .

All wheel drive vehicles

1. Remove the rear driveshaft. For additional information, refer to Section 205-00 .

All vehicles

1. Remove the muffler. For additional information, refer to Section 309-00 .

1. Disconnect the fuel vapor control tube assembly valve-to-fuel vapor tube quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel supply tube-to-fuel filter quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel vapor tube-to-fuel vapor control tube assembly valve quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel tank wiring harness electrical connector at the rear of the fuel tank.

1. Release the clamp and remove the fuel tank filler hose from the fuel tank.

1. Place a suitable lifting device under the fuel tank.

1. Remove the 2 front fuel tank strap bolts.
   • To install, tighten to 35 Nm (26 lb-ft).

1. NOTE: Do not bend the fuel tank straps.
   Loosen the 2 rear fuel tank strap bolts and position the 2 fuel tank straps aside.

1. Lower the fuel tank enough to move forward, clear of the fuel straps then complete the lowering procedure.

1. To install, reverse the removal procedure.

Procedure revision date: 08/19/2009

Relieve the fuel system pressure by removing the fuel pump relay from the power distribution center. Start the engine and allow it to run until it stalls. Try to start it again and let it run until it stalls. Repeat this procedure until it no longer will start. Turn the ignition off.

Disconnect the negative battery cable and raise the vehicle. Support the fuel tank with a transmission jack. Locate the fuel filter on the top of your Chrysler Town & Country fuel tank.

Remove the fuel line from the front of the tank and then the ground strap. Next, remove the inboard side of the fuel tank straps and front T-strap fastener. Lower the tank about 6 inches.

Detach the fuel lines from the fuel pump module and then remove the fuel filter. Put the new filter in its place. Tighten the fuel filter bolts to 40 inch pounds.

Reconnect the fuel lines to the fuel pump module and reposition the tank. Replace the front T strap fastener and tighten it to 250 inch pounds. Put the inboard fuel tank straps back and tighten them to 40 foot pounds.

Put on the ground strap and connect the fuel line in the front of the tank. Start the engine of your Town & Country and check for leaks.

Read more :

First of all, there is a recall for gas tank replacement for your vehicle. The dealer will replace it free. The link will get you to the document in PDF form
Redirect Notice
It looks like there is a bracket on one end of the tank hidden by a heat shield

FUEL SUPPLY SYSTEM Fits Buick Rendezvous

NOTE Always maintain cleanliness when servicing fuel system components.

1. Relieve the fuel system fuel pressure.
2. Drain the fuel tank.
3. Raise the vehicle.
4. Disconnect the fuel tank wiring harness connector at the body pass through.
5. For 3.4L engines, disconnect the quick-connect fitting at the inlet side of the in-pipe fuel filter.
6. For 3.4L engines, disconnect the quick-connect fitting on the fuel return pipe, near the fuel filter.
7. Disconnect the fuel tank evaporative emission (EVAP) pipe quick-connect fitting near the fuel filter.
8. Remove the fuel feed, the fuel return, and the EVAP lines from the fuel pipe retainer.
9. Remove the retaining nut for the EVAP canister bracket.
10. Loosen the fuel tank filler pipe hose clamp.
11. Disconnect the fuel tank filler pipe from the fuel tank.
12. For 3.5L engines, disconnect the EVAP vent pipe near the fill pipe hose.
    NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
    
13. With the aid of an assistant, support the fuel tank and remove the fuel tank strap attaching bolts.
14. Remove the fuel tank from the vehicle and place the fuel tank in a suitable work area.
15. If the fuel tank is not being replaced, go to the Installation Procedure.
16. Disconnect the fuel tank wiring harness from the fuel sender assembly.
17. Remove the fuel sender shield from the fuel tank.
18. Disconnect the fuel feed and return pipe quick-connect fittings at the fuel sender.
19. Disconnect the EVAP vapor pipe assembly from the fuel sender.
20. Remove the fuel and/or EVAP pipe assembly from the fuel tank.
21. Remove the fuel sender assembly.
22. Remove the EVAP vent solenoid valve.
23. Remove the EVAP canister.

To install:

1. Install the EVAP canister.
2. Install the EVAP vent solenoid valve.
3. Install the fuel sender assembly.
4. Install the fuel and/or EVAP pipe assembly.
5. Connect the EVAP vapor pipe to the fuel sender assembly.
6. Connect the fuel feed and fuel return pipes at the fuel sender.
   NOTE Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
   
7. Install the fuel sender shield to the fuel tank and tighten the shield nuts to 53 inch lbs. (6 Nm).
8. Connect the fuel tank wiring harness to the fuel sender assembly.
9. With the aid of an assistant, position and support the fuel tank.
   NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
   
10. Install the fuel tank retaining strap attaching bolts and tighten the fuel tank retaining strap bolts to 35 ft. lbs. (47 Nm).
11. Install the EVAP canister retaining nut and tighten the retaining nut to 53 inch lbs. (6 Nm).
12. Connect the fuel tank filler pipe to the fuel tank and tighten the fuel tank filler pipe hose clamp to 22 inch lbs. (2.5 Nm).
13. Connect the fuel feed pipe quick-connect fitting at the inlet side of the fuel filter.
14. Connect the fuel return pipe quick-connect fitting near the fuel filter.
15. Connect the fuel tank EVAP pipe quick-connect fitting near the fuel filter.
16. Connect the fuel tank wiring harness connector at the body pass-through.
17. Lower the vehicle.
18. Add fuel and reinstall the fuel tank filler pipe cap.
19. Connect the negative battery cable.
20. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.

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Remove negative battery terminal first. Carefully relieve fuel pressure in line if there is any. Then you'll want to drain tank, or at least get it down as low as you can in fuel, remove filler neck etc from tank, loosen straps that hold tank up there, and before you remove bolts on tank straps completely, make sure you remove all lines and hoses from sending unit on top. Once your sure all are removed, place a floor jack or similar under tank, and use a piece of plywood or something between jack and tank, to distribute weight, and help balance tank on jack. An extra set of hands here, wouldn't be a bad thing if you have a volunteer. Remove bolts from straps, and lower tank down.

there is a special tool to do this, but I just use a giant pair of channel locks

Removal & Installation

1. Disconnect the negative battery cable and relieve the fuel system pressure.
   
2. Siphon or pump as much fuel as possible out through the fuel filler pipe.
   

Fuel injected vehicles have reservoirs inside the fuel tank to maintain fuel near the fuel pick-up during cornering or low-fuel operation. These reservoirs could block siphon hoses or tubes from reaching the bottom of the fuel tank. Repeated attempts, using different hose orientations, can overcome this obstacle.

1. Raise and safely support the vehicle.
   
2. If equipped, remove the skid plate attaching bolts, then lower the plate and remove it.
   

On Explorer/Mountaineer models, the front fuel tank strap is bolted to the skid plate and will be disconnected when the plate is removed.

1. Disconnect the fuel fill and vent hoses connecting the filler pipe to the tank.
   
2. On vehicles equipped with a metal retainer fastening the filler pipe to the fuel tank, remove the screw holding the retainer to the fuel tank flange.
   
3. Disengage the fuel lines and the electrical connections to the fuel tank sending unit/fuel pump assembly. On some vehicles, these are inaccessible on top of the tank. In this case, they must be disconnected when the tank is partially lowered.
   
4. Place a safety support (such as a floor jack) under the fuel tank and remove the bolts from the fuel tank straps. Allow the straps to swing out of the way. Be careful not to deform the fuel tank.
   

On Ranger vehicles, the rear fuel tank strap has two connections which must be unbolted.

1. Lower the tank a few inches, then detach the fuel lines and electrical connection from the sending unit/fuel pump assembly, if required.
   
2. Remove the tank from the vehicle.
   

To install:

1. Before installation, it would be wise to perform the following:
   
   1. Double-check the tightness of the sending unit/fuel pump locking ring. If it is already loose, now would be a good time to remove it and check the condition of the gasket underneath.
      
   2. Ensure that all metal shields are reinstalled in their original positions and that the fasteners are secure.
      
   3. Be sure that the fuel vapor valve is completely installed on top of the fuel tank.
      
   4. Make all necessary fuel line or wiring connections which will be inaccessible after the fuel tank is installed.
      
2. Raise the fuel tank into position in the vehicle. If necessary, attach the fuel lines and sending unit electrical connector before the tank is in its final position.
   
3. Lubricate the fuel filler pipe with a water-based lubricant. Install the tank onto the filler pipe, then bring the tank into final position. Be careful not to deform the tank.
   
4. Position the tank straps around the tank and start the retaining nut or bolt. Align the tank with the straps. If equipped, be sure the fuel tank shields are installed with the straps and are positioned correctly.
   
5. Check the hoses and wiring on top of the tank. Make sure they are correctly routed and will not be pinched between the tank and body.
   
6. Tighten the fuel tank strap retaining nuts or bolts to 20-5 ft. lbs. (3-41 Nm).
   
7. If not already attached, connect the fuel hoses and lines. Make sure the fuel supply, fuel return (if present) and the vapor vent attachments are made properly. If not already attached, connect the sending unit.
   
8. If removed, install the fuel tank skid plate.
   
9. Lower the vehicle.
   
10. Fill the tank with fuel and check all connections for leaks.
    

I believe this is same truck as Ranger

Pump is in tank

Removal
NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .

1. Remove fuel tank as described in this section.

Removal and Installation
NOTE: Make sure fuel tank is properly supported during removal and installation procedures.

1. Drain fuel from fuel tank .

1. Loosen fill pipe clamp.

1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.

1. Remove fuel tank filler pipe from vehicle.

1. Support fuel tank .

1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .

1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .

1. Lower fuel tank .

1. Remove fuel feed hose at sender push connector.

1. Remove fuel return hose at sender unit push connector.

1. Disconnect sender and fuel pump electrical connector.

1. Remove fuel vapor hose from fuel vapor valve .

1. Lower fuel tank from vehicle

1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.

1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .

1. Remove the fuel pump and sender assembly.

1. Remove fuel pump mounting gasket (9417) and discard.

1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.

two straps ..and the filler neck still needs disassembled...remove wires at top of tank before dropping all the way(including any ground strap)