I had it repaired, the timing chain was replaced, the upper and lower sprockets were replaced, tensioner and guide. The problem the timing chain is still noisy, the engine now sound like an old diesel engine when idle. The mechanic said it must be the replacement timing chain, since an original timing chain, was not available at that time. Is this true? Or he was giving me a reason so he will not do a back job. I am not a mechanic, but I am thinking he installed the sprockets the wrong way around or the tensioner was not adjusted properly.
SOURCE: Replace the timing belt tensioner on a 1990 Nissan Sentra
The belt tensioner is located under the timing cover. It is 1 1/2 round and about 3/4 inch with a groove in the middle where a bolt is tightened. When you remove the timing cover you will see the timing belt, the camshaft sprocket and the crankshaft gear. The timing belt goes around these components.. The belt tensioner is loosened and the new timing belt is placed. The sproket also has to be replaced if it is broken. Be careful to notice the little marks that are aligned on the sproket and above the camshaft.. They can be small arrows that have to be aligned exactly the way you took them off. replace the belt and you tighten the tensioner so the belt fits snug and tighten the bolt in the middle of the belt tensioner. It is not too difficult, if you know something about mechanics. If you don't, you will be better of taking it to somebody who does know.
SOURCE: How do I set the DOHC's timing on a 2000 Chrysler Concorde 2.7?
There should be plated links on those chains too. There is an index dot in both cams on each head that set at the twelve o'clock position.
SOURCE: I have a Mitsubishi Pajero NM 2002 3.2lt diesel timing chain
I checked out the pajero forum, they don't mention the bottom tensioner as being the noise maker here but rather a sloppy chain, stretched beyond the tensioner and riding on the guides. The noise sounds like it comes from the fan area as a metallic chattering. They sell a chain that has a master link in it, and you don't have to tear down the entire engine again to get to it, just the top cover,, Cut the old chain, and use it to pull the new one through. Also, if your chain did jump its gear, it would only be a matter of 8 - 10 miles before the cam breaks. Hope this helps.
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I have the 1.6L and had a similar problem but besides the noise it was leaking oil.
It turned out that the chain had worn through the aluminum cover destroying the guides. I replaced the cover, inner o ring on the cover, tensioner, and chain which I bought at autozone, I left the gears on for they looked great. I have no noise now or leak and it runs great.
I would take my car back to that mechanic and tell him ether fix it right or refund your money.
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