1996 Ford Taurus Logo

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Posted on Jan 11, 2009
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On our 1996 ford taurus the return line connection broke off.

By the thermostat housing the connectinon terminal for the return heater hose broke off inside the hose. How do we replace the broken off terminal.

  • Ronnie Wilson May 11, 2010

    FIREWALL side or ENGINE Side ???/

  • Anonymous May 11, 2010

    Is the termanl or nipple broke off in the intake

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Ronnie Wilson

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  • Master 1,596 Answers
  • Posted on Jan 18, 2009
Ronnie Wilson
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Joined: Jan 07, 2009
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IF this Hose Nipple is A Casted Aluminum or iron and is "part of" the Thermostat Housing Simply ( Replace T-Stat Housing itself),,,, If it is Part of the INTAKE MANIFOLD Ouch!! Replace Intake manifold. I Hope this Sheds Light on your Problem so as to Lead to A Good Repair for your Vehicle, If this does help
'in any way" PLEASE don't forget to RATE me as to Your Discretion








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1996 ford explorer leaking water/missing hose!

The lower thermostat housing is a very common failure on the 4.0L SOHC.
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No heat ,

Check the vacuum lines to make sure they are correctly connected and in good shape. If they are not, then the system wont move the dampers to allow hot air into the heat vents. A second possibility is a clogged heater core, which is not allowing hot water to circulate through it. As you say the head has been replaced, I would have someone insure every thing was reconnected correctly. It could be the hoses to the heater core are reversed!
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Need to replace heater core for Ford Taurus 2000

Heater and Evaporator Core Housing Removal & Installation To Remove:
  1. Recover the refrigerant.
  2. Remove the instrument panel.
  3. Remove the right side cowl vent screen.
  4. Remove the screws and the water shield.
  5. Disconnect the vacuum supply hose.
  6. Clamp off and disconnect the heater hoses at the firewall.
  7. Disconnect the evaporator outlet spring lock coupling. Discard the O-rings.
  8. Remove the two condenser-to-evaporator line bracket bolts.
  9. Disconnect the evaporator inlet spring lock coupling. Discard the O-rings.
  10. Remove the three nuts at the dash panel.
  11. Remove the screws and the heater outlet floor duct.
  12. Remove the evaporator core housing bolt and nut.
  13. Remove the heater and evaporator core housing.
Heater and evaporator core housing removal/installation ford-10-00-404.gif

To Install:
  1. Install the heater and evaporator core housing in the vehicle. Secure the mounting nut and bolt.
  2. Install the heater outlet floor duct. Secure with the mounting screws.
  3. Install the three mounting nuts to the dash panel. Tighten to 53 in-lb (6 Nm).
  4. Install new refrigerant system O-ring seals lubricated in clean mineral oil. Connect the evaporator lines.
  5. Install the two condenser-to-evaporator line bracket bolts. Tighten to 80 in-lb (9 Nm).
  6. Connect the hoses to the heater core connections. Lubricate the coolant hoses with plain water only, if needed.
  7. Connect the vacuum supply hose.
  8. Install the screws and the water shield.
  9. Install the right side cowl vent screen.
  10. Install the instrument panel.
  11. Lubricate the refrigerant system with the correct amount of clean PAG oil.
  12. Evacuate, leak test and charge the A/C system.
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Need to replace thermastat in a 1994 ford taurus, where is it located at,

Follow the upper radiator hose from the radiator to the engine. the hose will lead you right to it. The upper hose is connected to the thermostat housing. The thermostat is located under the thermostat housing. Hope this helps :)
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Location of thermostat

Instructions Things You'll Need:
  • Container
  • Jack and jack stands or wheel ramps (if needed)
  • Screwdriver
  • 13mm socket or wrench
  • Thermostat and gasket
  1. 1

    Turn the drain valve at the bottom of the radiator counterclockwise to drain the coolant from your Ford Taurus into a suitable container. Depending on the size of the container, it may be necessary to lift the front end of your Taurus with a jack and lower it onto jack stands, or use wheel ramps.

  2. 2

    Follow the upper radiator hose to the point where it meets the thermostat housing at the front of the intake manifold. Loosen the hose clamp and pull the radiator hose off the water connection on the thermostat housing.

  3. 3

    Take out the two bolts on the thermostat housing cover with a 13mm socket or wrench and remove the cover. Clean any old gasket residue from the inside of the thermostat housing cover. Pull out the old thermostat.

  4. 4

    Insert the new thermostat into the thermostat housing with the spring-side facing into the engine. Install the new thermostat gasket. Use a spray adhesive to hold the gasket in place, if desired.

  5. 5

    Reinstall the thermostat housing cover. Tighten the bolts to 89-124 in. lbs. Reattach the upper radiator hose to the thermostat housing. Make sure the drain valve on the radiator is closed.

  6. 6

    Fill the radiator with new or reserve coolant. Start your Ford Taurus and allow it to warm up to its normal operating temperature. Check hoses and connections for leaks and tighten hose clamps to stop any leaks, if necessary. Add more coolant as needed.

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1996 3.0 24 valve weres the thermastat and how to get it out picture or a diagram please

Follow the radiator hose to the drivers side of the engine. The thermostat housing (this is what the hose is connected to) is below the coil and air intake tube and the thermostat in located inside the housing. The housing held on with 3 bolts. Be very carefull removing the bolts because the the bolts and housing have a tendency to get corroded and could break off.
If the bolts or housing show signs of corrosion they should be replaced.
You'll have to drain the engine coolant before removing the housing.
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I have a 1999 Ford SHO that needs a new waterpump. I need to know how to replace it and where I can get a schematic of it. Do I need a special tool kit to do it? I'd also like to know where I can get the...

www.autozone.com

They can get all the parts. They also provide haynes repair manuals, any special tools (probably not required for this vehicle) and any special disassembly instructions.

I hope this helps.
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How do I change a thermostat in 2003 taurus?

Hi,
The thermostat is located in a housing on your engine that the top radiator hose connects to... but it isn't tied to your heater problem. The thermostat restricts coolant flow until the engine warms up, but doesn't control the car heater.
You may have a fuse issue if the fan isn't blowing any air. That's an easy check and fix. Autozone might check it for you.
I hope this helps... Good luck.
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2000 ford taurus

USUALLY, the inlet to the radiator comes of the upper part of the engine and goes into the lower part of the radiator. The outlet, or return, from the radiator comes out of the upper part of the radiator and goes to the thermostat housing, also USUALLY on the upper part of the block. It's confusing cause just cause the hose connection is upper or lower on the block or radiator doesn't tell you where the lines and tubing inside is. Look at the ends of the hoses where they connect to the block. The thermostat should be under a hemispherical dome about 2 to 3 inches in diameter with a snout that the hose connects to. USUALLY the hose TO the radiator is just a snout. The thermostat housing is USUALLY up top where you can get at it. You can just call the sevice department of any Toyota dealer and they will tell you for sure. Sevice manangers love to let you know that they know more than you do. The folks at PepBoys and O'Reilly's like to show off too.
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