Top 10 1991 Ford F250 Questions & Answers

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Question

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headlights not working

I have a 1991 f250 pickup and the headlights dont work. I changed the bulbs and look for a blown fuse. Is there a fuse for the headlights ?

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Answer

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Check the fuse under the e-brake

Posted on Dec 15, 2008

Question

  • 1,031 People Helped

check engine light. 91 ford F250 5.8

How do I get the trouble codes without a scanner?
I heard there is a way to" jump a circuit" to make the check engine light
flash the codes. How do I do that?

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Answer

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Yes you can use a piece of wire on the Diagnostic Link Connector and the Self Test Input connector.
The DLC may or maynot be labeled, but it is the top right position you connect to the STI to get the codes. Can be read with the Check Engine Light. I would suggest getting a service manual from a parts store to help with this diagnostic, it has the codes list.

Posted on Feb 24, 2009

Question

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E4OD starts in 2nd or 3rd when cold

1991 F250, 460 with e4od. The trans wants to start me out in 2nd or third when cold. After it warms up it shifts like a dream from first. I've been just parking it on a hill so I can get it rolling, by the time I get to town (7m) everything is fine. I have a spare trans in the garage but was told it may be a problem with the shift module and swapping the trans won't help. What are your suggestions? I have done fluid and filter on it regularly and the problem started after letting it set for a few weeks and having the flywheel changed.

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The E4OD is a complicated tranny and unfortunately prone to many problems. There are three shift controlling solenoids inside the tranny mounted to the valve body. Without being able to actually drive to evaluate it makes it very hard to give you a starting point for trouble shooting. I have rebuilt many of the E4OD transmissions over the years and found them prone to many problems. That's why Ford quit using them. A tranny shop can hook up to two different line pressure ports to evaluate the problem. But, be warned they are going to recomend a rebuilt be installed. You will be looking at around $ 3300.00 dollars for the rebuilt unit.

Posted on May 24, 2009

Question

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remove front rotor on 91 f250 4x4 manual lock out

how do I remove the front rotor on my 91 f250 4x4 with manual lock- outs? chilton says "using a spanner locknut wrench apply inward pressure while turning clockwise to disengage ......tighting bearings...... set endplay to..........loosening adjustment nut approx 90 degrees..." there aint no adjustment nut, the spanner lock nut wruench barely fit in 1/8" inward pressure don't do ****. a simple 30 minute job has taken 2 days and cost 167.00 for the passenger side alone.

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I must be missing something. It should be fairly straightforward. It is pretty much just unpinning the brake caliper and hanging it so that it's weight is supported and removing the brake rotor. Put down the Chilton manual that you are using and go to the autozone.com website and register the truck. It's free and will give you access to an online repair manual. The steps for changing the brake rotors can be found there. There are pics and diagrams and the steps for removing the caliper/pads and brake rotor can be found there. (unless I am missing something) Hope this helped and best wishes.

Posted on Aug 18, 2009

Question

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1991 ford f-250 no voltage at ignition box

1991 ford f-250 lost all voltage at the ignition switch on steering column. Is there a fuse somewhere that I should check? Operators manual does not show one. Dealer says there 'may' be but does not know.

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the main ignitin should be fused. check under the hood near the starter selanoid there will be wires attached to one of the large terminals. these are fusible links. check the wires for power

Posted on Feb 10, 2010

Question

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i have a 1991 ford

i have a 1991 ford f 250 diesel with a4od transmission the problem is my tachometer stopped working and the light on the od button came on this interfers with transmission shifting it will not take off in 1st gear and will not shift into overdrive i changed tach sensor and tach still will not work and light on overdrive button will not go out

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Answer

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check to see if the computer is getting proper voltage on the yellow wire if that is not it ckeck the large red wiresmy dads truck had this problem last year the yellow wire was defective in the harnes the tack and the transmission work off the computer trust me it is a simple fix run a new wire from the solinoid on the pasenger side to the computer relay on the driverside and replace the relay too

Posted on Nov 10, 2010

Question

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I have a 91 f250 with 7.5 liter and no spark.

I have a 91 f250 with 7.5 liter and no spark. where may the problem be?

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Answer

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Use a test light and check to see if there is battery voltage present at the "Pos" (+) or positive side of the ignition coil when the key is in the "Run" position if no battery voltage is present at the ignition coil when the key is in the "Run" position then there is a power supply or wiring problem to the ignition coil, and if there is battery voltage at the "Pos" side of the ignition coil, then with the test light on the "Neg" (-) or negative side of the ignition coil crank the engine over. The test light should flash or pulse indicating that there is a dwell signal to the ignition coil, and if there is battery voltage to the "Pos" side of the ignition coil and there is a dwell signal to the "Neg" side of the ignition coil, and there is still no spark from the ignition coil, then the ignition coil is faulty. If there is battery voltage to the "Pos" side of the ignition coil, and there is no dwell signal to the "Neg" side of the ignition coil, then the Ignition module, or the pick-up coil/stator would be the most likely cause of the problem.

Check to see if that ignition system actually used an ignition module on the side of the distributor, and if the distributor does have an ignition module mounted on the side of it, then it is most likely faulty and those modules were prone to failure from excessive engine heat. Also, remove the distributor cap and inspect the connector from the pick-up coil/stator where the ignition module connects to it, and if the connector is dark or burnt looking then also replace the pick-up coil/stator or the entire distributor. You might need a Ford ignition module wrench to remove the ignition module from the side of the distributor and most auto part stores will have one for only a few dollars.

Here are some images to assist you and notice the white connector on the ignition pick-up coil/stator and when that connector turns dark or burnt looking then it is faulty.


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Posted on Jun 24, 2010

Question

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how do you bleed fuel rail on 7.3 diesel removeing

how do you bleed fuel rail on 7.3 diesel removeing air in lines

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Crack all the injector lines at the injectors and crank the engine until fuel starts coming out and then tighten all of them back up.

Posted on Mar 08, 2011

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I have a 1991 F250

I have a 1991 F250 4x4 with the 7.5 liter (460 cid). The catalytic converter has a hole in it, and I want to have it removed. The engine is fuel injected. The O2 sensor wire goes into the manifold BEFORE the converter. Will it adversely affect the performance of my truck to remove the catalytic converter

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No it will not it will actually help the performance of your truck the catalytic converter is most likely clogged or blown out by this point anyways.

Posted on Jan 09, 2011

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remove rear brake drums

remove rear brake drums

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Light Duty Models

  1. Raise the vehicle so that the wheel to be worked on is clear of the floor and install jackstands under the vehicle.
  2. Remove the wheel. Remove the three retaining nuts and remove the brake drum. It may be necessary to back off the brake shoe adjustment in order to remove the brake drum. This is because the drum might be grooved or worn from being in service for an extended period of time.
  3. Before installing a new brake drum, be sure to remove any protective coating with brake cleaner or a suitable fast-drying degreaser.
  4. Install the brake drum in the reverse order of removal and adjust the brakes.

Heavy Duty
  1. Raise the vehicle and install jackstands.
  2. Remove the wheel. Loosen the rear brake shoe adjustment.
  3. Remove the rear axle retaining bolts and lockwashers, axle shaft, and gasket.
  4. Remove the wheel bearing locknut, lockwasher, and adjusting nut.
  5. Remove the hub and drum assembly from the axle.
  6. Remove the brake drum-to-hub retaining screws, bolts or bolts and nut. Remove the brake drum from the hub.

To install:

  1. Place the drum on the hub and attach it to the hub with the attaching nuts and bolts.
  2. Place the hub and drum assembly on the axle and start the adjusting nut.
  3. Adjust the wheel bearing nut and install the wheel bearing lockwasher and locknut.
  4. Install the axle shaft with a new gasket and install the axle retaining bolts and lockwashers.
  5. Install the wheel and adjust the brake shoes. Remove the jackstands and lower the vehicle.
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Posted on May 08, 2011

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