Air leaks from pressure switch after compressor builds full pressure

Hi Kendal

Here are a few things to check, you may have already checked some of these.

*Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

*Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
*Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.
*Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.
*Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.
*Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.
*Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
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Bud

Hi Kendal
Here are a few things to check, you may have already checked some of these.

*Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

*Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
*Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.
*Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.
*Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.
*Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.
*Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me
Bud

If it is building up to the full rated pressure and there are no air leaks in the hoses then it is most likely the pressure switch. It is item 111 in this parts diagram.

Porter Cable C2002 diagram

Hi thadlewis....

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me

Hi

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
It will contribute to not shutting off the compressor motor thru the use of the pressure switch.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me

Hi judyhipkins...

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me

Hi leroy badger...

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me

Hi bakerboy1176...

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me

Hi archermartin...

Here are a few things to check, you may have already checked some of these.

Electricity...Compressors will run best with full 115Vot 15AMP/Or 220V electrical supply from a circuit, over the shortest electrical cord as possible.

Air Leaks..Place your ear close to the compressor and listen for air leaking, if you hear air that is not normal and means you have to locate and repair whatever it is that is leaking.
Check the air unloader valve... The air unloader valve will blown out air when you turned off the compressor, that is normal.
But it should not have air leaking out of it all of the time. If so then it is faulty and in need of repair/replacement.

Valves...If either the intake or exaust valves fail, breaks, or fails to seat, then your compressor will run 24 hours a day and never build up to the correct pressure for shut-off.

Gaskets...Check to see if your gaskets have failed.
You could have a gasket failure between the pistons and you will never know it because it shows no external air leak.
If this situation happens then the air will only cycle between cylinders and never build up the correct air pressure.
One way to check the gasket is remove the air filter, then put your hand over the intake.
If correct then it will **** you hand against the intake.
If the valve or valves have failed then you will feel the air sucking in and blowing out.

Piston Rings and Cylinder...The piston rings could be stuck,broken, or worn and not allowing the correct pressure to build up in your tank.
A worn cylinder will also contribute to the problem of pressure build-up.

Pressure Switch...Check for air leaks at the pressure switch, it has a rubber diaphram that can fail and leak air out of the system.
Please take time to rate me