Maintenance - Kyocera Copystar CS-1635 Copier

Clearing the Maintenance Count and Service Message: HP LaserJets
If the display panel on your HP LaserJet reads "Perform Printer Maintenance", "Perform User Maintenance", "Maintenance Kit Low", "Maintenance Kit Very Low", or anything along those lines it means your printer needs a preventative maintenance kit, which includes a fuser and various rollers. Once you have installed the maintenance kit the message will only go away if you clear the maintenance count.

Here is recommended maintenance up to 10 1/2 yrs. If you follow through list, you should be able to tell by elimination what you may need. Here is the link - also list pasted below, here:

http://www.kia-forums.com/2g-2006-2010-rio-rio5/35574-maintenance-schedule.html

SUGGESTED Maintenance Schedule:

Months Kilometres Maintenance Type

4 months 6 000 km Maintenance #1
8 months 16 000 km Maintenance #2
12 months 24 000 km Maintenance #1
16 months 32 000 km Maintenance #3
20 months 40 000 km Maintenance #1
24 months 48 000 km Maintenance #2
28 months 56 000 km Maintenance #1
32 months 64 000 km Maintenance #3
36 months 72 000 km Maintenance #1
40 months 80 000 km Maintenance #2
44 months 88 000 km Maintenance #1
48 months 96 000 km Maintenance #3
52 months 104 000 km Maintenance #1
56 months 112 000 km Maintenance #2
60 months 120 000 km Maintenance #1
64 months 128 000 km Maintenance #3
68 months 136 000 km Maintenance #1
72 months 144 000 km Maintenance #2
76 months 152 000 km Maintenance #1
80 months 160 000 km Maintenance #3
84 months 168 000 km Maintenance #1
88 months 176 000 km Maintenance #2
92 months 184 000 km Maintenance #1
96 months 192 000 km Maintenance #3
100 months 200 000 km Maintenance #1
104 months 208 000 km Maintenance #2
108 months 216 000 km Maintenance #1
112 months 224 000 km Maintenance #3
116 months 232 000 km Maintenance #1
120 months 240 000 km Maintenance #2
124 months 248 000 km Maintenance #1
128 months 256 000 km Maintenance #3


MAINTENANCE #1

MAINTENANCE #1 INCLUDES:

Replace engine oil and filter
Check fluid levels (pwr. strg., brake/clutch, coolant, washer)
Check tire condition and pressure (including spare)
Check exterior & interior lights for proper operation
Check windshield washer/wiper function
Check horn function
Check handbrake function/freeplay
Lubricate all latches, hinges and locks

* = if equipped
See "Model-Specific Maintenance"


MAINTENANCE #2

MAINTENANCE #2 INCLUDES:

Replace engine oil and filter
Check fluid levels (pwr. strg., brake/clutch, coolant, washer)
Check tire condition and pressure (including spare)
Check exterior & interior lights for proper operation
Check windshield washer/wiper function
Check horn function
Check handbrake function/freeplay
Lubricate all latches, hinges and locks
Check engine coolant specific gravity
Check engine air filter; knock out dirt/bugs, replace as req'd
Remove wheels and brake drums, check pad/shoe thickness; inspect calipers, cylinders and shoes for proper function, leaks or damage; adjust rear brakes as required.
Rotate tires
Visually check underbody fasteners for condition & integrity
Check brake/clutch pedal freeplay
Check steering wheel components for proper operation
Check CV boots/tie rods/ball joint boots (visual inspection)
Check all seat belts and anchor integrity
Check exhaust sys. for leaks, mountings, brackets; heat shield
Check transfer case oil level & condition, fill as required
Check front & rear differential fluid, fill as required*
Check man. transaxle oil level & condition, fill as required*
Check auto transaxle fluid level & condition, fill as required*
Lubricate driveshaft u-joints (early Sportage only)
Road test vehicle

* = if equipped
See "Model-Specific Maintenance"


MAINTENANCE #3

MAINTENANCE #3 INCLUDES:

Replace engine oil and filter
Check fluid levels (pwr. strg., brake/clutch, coolant, washer)
Check tire condition and pressure (including spare)
Check exterior & interior lights for proper operation
Check windshield washer/wiper function
Check horn function
Check handbrake function/freeplay
Lubricate all latches, hinges and locks
Check coolant specific gravity
Check engine air filter; knock out dirt/bugs, replace as req'd
Inspect, deglaze, clean, adjust & lubricate brake components
Rotate tires
Visually check underbody fasteners for condition & integrity
Check brake/clutch pedal freeplay
Check steering wheel components for proper operation
Check CV boots/tie rods/ball joint boots (visual inspection)
Check all seat belts and anchor integrity
Check exhaust sys. for leaks, mountings, brackets; heat shield
Check transfer case oil level & condition, fill as required*
Check front & rear differential fluid, fill as required*
Check man. transaxle oil level & condition, fill as required*
Check auto transaxle fluid level & condition, fill as required*
Check idle speed
Inspect power steering lines & hoses (visual)
Check A/C compressor operation and performance*
Check brake line fittings, bleeder screws, booster for damage, looseness, leaks
Road test vehicle

* = if equipped
See "Model-Specific Maintenance"


KIA MODEL-SPECIFIC MAINTENANCE

In addition to the KIA Basic Scheduled Maintenance, certain KIA Models will require the following maintenance services:

ALL MODELS

(Every 36,000 km or 18 months)

Manual transaxle service (except Sportage)
Automatic transaxle service (except Magentis)
Check drive belt condition & tension
Inspect front ball joints

ALL MODELS
(Every 48,000 km or 24 months)
Replace engine coolant
Replace engine air filter
Inspect fuel lines & connections
Inspect ignition wires
Replace spark plugs (except Platinum)

ALL MODELS
(Every 60,000 km or 30 months)
Replace brake/clutch fluid
Inspect EVAP canister & vapour lines

ALL MODELS
(Every 72,000 km or 36 months)
Replace fuel filter
Inspect PVC system/hoses for integrity

ALL MODELS
(Every 96,000 km or 48 months)
Replace spark plugs (Platinum)

ALL MODELS
(Every 102,000 km)
Replace timing belt

SPECTRA
(Every 12,000 km or 6 months)
Replace HVAC air quality filter (if equipped)

MAGENTIS
(Every 12,000 km or 6 months)
Replace HVAC air quality filter (if equipped)

(Every 60,000 km or 30 months)
Automatic transaxle service

SPORTAGE
(Every 36,000 km or 18 months)
Transfer case, differential & manual transaxle service
Transfer case & differential service (auto. trans. model)

SORENTO
(Every 36,000 km or 18 months)
Transfer case & differential service

1-4-1 Maintenance mode
The machine is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Select Service setting using
the up/down cursor keys.
The selected maintenance item is run.
Press the back key.
Press the enter key.
Start
End
The maintenance item is
selected.
Maintenance mode is exited.
Maintenance mode is entered.
Repeat the same
maintenance item?
Run another maintenance
item?
Turning power switch off and back on
No
No
Yes
Yes
Select Maintenance mode using
the up/down cursor keys.
Enter the maintenance item
number using the up/down keys.
While pressing the start key and the # key,
press the enter key.
Press the system menu/counter key.
Press the enter key.
* The test print mode cannot be stopped until the preset number of sheets is printed. To stop the operation, remove the
cassette to cause a paper empty state. To terminate the test print mode in the middle of operation, you must turn off the
power switch and then on again to exit the maintenanc
when in maintenance mode go to 163 to reset

When your vehicle is coming up for due maintenance, the light will flash for a few when you start the car. When the time for scheduled maintenance is due, the light will remain on constantly. It's just routine maintenance, but if you haven't done it, that's your reminder. Then, you or your mechanic will have to reset that maintenance reminder light.

This is a lexmark based machine with IBM logo's
1 of the 2 options should get you squared away
---- Option 1 ----
To enter the Diagnostic Mode:
1. Turn the printer off.
2. Press and hold the Go and Return buttons.
3. Turn the printer on.
4. Release the buttons when "Performing Self Test" displays on
the operator panel.
This counter is reset by the servicer after a "80 Scheduled
Maintenance" message displays (300K copies) and a maintenance
kit is installed.
To view the Maintenance Page Count:
1. Select Maintenance Count Value from the diagnostic menu.
2. Press Return to go to the previous menu.
To reset the Maintenance Page Count to zero:
1. Select Reset Maintenance Count. Pressing Select causes the
maintenance page counter to reset to zero.
- Reset Maintenance Count Saved displays momentarily.
When the reset operation is complete, the menu returns to
the Printer Setup Reset Maintenance Count screen.
---- Option 2 ----

Maintenance page count
This counter is reset by the servicer after a 80 Scheduled Maintenance message displays
(300K copies) and a maintenance kit is installed.
To view the maintenance page count:
1. Select Maintenance Count Value from the Configuration menu.
2. Press Return to go to the previous menu.
To reset the maintenance page count to zero:
1. Select Reset Maintenance Count from the Configuration menu.
2. Pressing Select resets the maintenance page counter to zero.
Reset Maintenance Count Saved displays momentarily. When the reset operation is complete,
the menu returns to the Printer Setup Reset Maintenance Count screen.

This counter is reset by the servicer after a 80 Scheduled Maintenance message displays
(300K copies) and a maintenance kit is installed.
To view the maintenance page count:
1. Select Maintenance Count Value from the Configuration menu.
2. Press Return to go to the previous menu.

To reset the maintenance page count to zero:
1. Select Reset Maintenance Count Configuration menu.
2. Pressing Select resets the maintenance page counter to zero.
Reset Maintenance Count Saved displays momentarily. When the reset operation is complete,
the menu returns to the Printer Setup Reset Maintenance Count screen.

This counter is reset by the servicer after a 80 Scheduled Maintenance message displays
(300K copies) and a maintenance kit is installed.
To view the maintenance page count:
1. Select Maintenance Count Value from the Configuration menu.
2. Press Return to go to the previous menu.
To reset the maintenance page count to zero:
1. Select Reset Maintenance Count Configuration menu.
2. Pressing Select resets the maintenance page counter to zero.
Reset Maintenance Count Saved displays momentarily. When the reset operation is complete,
the menu returns to the Printer Setup Reset Maintenance Count screen.

Page 3-17 of IBM's service guide

First of all make sure it is the right kit. The part numbers for teh 8550 and 2424 are very close, one ends in 675 the other in 657, so they have been known to be mixed up.
then here is the documentation..

Problem:
The machine displays the Replace Maintenance Kit after the Maintenance Kit has been replaced.
Cause:
There may two causes for this issue.

1. The machine does not recognize that the Maintenance Kit was removed. This would likely be caused by a defective Drum Maintenance Pivot Plate.
2. The machine corrupts the CRUM on the new Maintenance Kit. This may be caused by a defective Drum Maintenance Pivot Plate or IO Board.

Solution: Fixed! Did not fix.

1. While the Replace Maintenance Kit message is displayed, remove the Maintenance Kit. If the displayed message does not change to "Maintenance Kit Missing," replace the Drum Maintenance Pivot Plate and install a new Maintenance Kit.
2. While the Replace Maintenance Kit message is displayed, remove the Maintenance Kit. If the displayed message changes to "Maintenance Kit Missing," replace the IO Board and then install a different NEW Maintenance Kit. If the problem persists, replace the Drum Maintenance Pivot Plate and install a different NEW Maintenance Kit.

This will require servicing:
The maintenance kit contains a maintenance roller that keeps the surface of the Imaging Drum clean and oiled.
NOTE: Order a new maintenance kit when the Display Screen displays a message that the maintenance kit is low. Replace the kit when the Display Screen prompts you to replace the maintenance kit. Both a Standard Maintenance Kit and an Extended Maintenance Kit are available for the Phaser 8550 and 8560; however, only a Standard Maintenance Kit is available for the Phaser 8500. An Extended Maintenance Kit will not be functional with the Phaser 8500.

WARNING: The printer's interior may be hot! Do not touch the hot surfaces.

Once you have the part: instructions:

1. Open the door on the right side of the printer.
   
2. Grasp the maintenance kit (labeled A) from the maintenance kit slot and pull the kit completely out of the printer.
   
3. Insert a new maintenance kit and push the kit completely into the maintenance kit slot. Follow the illustrated instructions included with the maintenance kit for full installation and disposal information.
4. Close the door.

This will be on the right side of the printer.
This will need to be replace every 10,000 sheets of paper.

1. Close the door.

Problem:
The machine displays the Replace Maintenance Kit after the Maintenance Kit has been replaced.
Cause:
There may two causes for this issue.

1. The machine does not recognize that the Maintenance Kit was removed. This would likely be caused by a defective Drum Maintenance Pivot Plate.
2. The machine corrupts the CRUM on the new Maintenance Kit. This may be caused by a defective Drum Maintenance Pivot Plate or IO Board.

Solution: Fixed! Did not fix.

1. While the Replace Maintenance Kit message is displayed, remove the Maintenance Kit. If the displayed message does not change to "Maintenance Kit Missing," replace the Drum Maintenance Pivot Plate and install a new Maintenance Kit.
2. While the Replace Maintenance Kit message is displayed, remove the Maintenance Kit. If the displayed message changes to "Maintenance Kit Missing," replace the IO Board and then install a different NEW Maintenance Kit. If the problem persists, replace the Drum Maintenance Pivot Plate and install a different NEW Maintenance Kit.

ETI v1.3.20.0 610606.Replace Maintenance Kit Message after it Has Been Replaced 2007-11-18 21:37:39