MagLite Mag-Lite& Flashlight Logo
Posted on Jun 30, 2010
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Battery case does not open

I have a two AA cell mini maglite. The battery housing is at the end of the maglite opposite of the lamp end. The end cap will not unscrew so I can replace the dead batteries. Any tips on how to remove the end cap?

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  • Posted on Jun 30, 2010
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Make sures its being turned to the left, and if it will not come off, wrap duct tape around it to protect it and use large vice grips or pliers to get it off. Vice grips would be better as the lock but dont' lock them down too tight as you can dent the cap.

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  • Posted on Mar 15, 2013
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Get some dental floss and "floss" the space between the cap and body of the flashlight, leave the floss there and try unscrewing

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Related Questions:

0helpful
1answer

Replace batteries

Marcia Boal... hello,

If our battery has corroded it may be impossible to get the end (opposite the light) cap to come off. The light is designed to be moisture resistant... Likewise even penetrating oil cannot get in...

To guarantee long reliable service it is best to put a tiny dot of grease on the threads on assembly.

Maglite Solitaire makes a wonderful little flashlight...
(all metal construction... single AAA battery)...
((Mini = 2 AAA batteries... opens the same)).

Basic colors included black, red, silver & blue
but this particular light was also quite popular for commercialization... often displaying many BIG NAME
COMPANY LOGOs.

The initial closure of the end cap can be quite loose to be effective because of it's O-ring design... however some folks put the end cap on too tight...

The

It might take some serious force to get it open again.

Consider using a piece of leather in a pair of pliers to avoid marring the case. Reassemble without over-tightening.

Hope this helps!

Maglite Solitaire Incandescent 1 Cell AAA Flashlight Black Basic Handheld...

Amazon com Maglite Solitaire Incandescent 1 Cell AAA Flashlight Blue Home...

Maglite Solitaire LED 1 Cell AAA Flashlight Red Basic Handheld Flashlights...

Maglite Solitaire LED 1 Cell AAA Flashlight Silver Basic Handheld...
tip

How to replace the lamp in a Mini Maglite

The Mini Maglite is a durable, compact flashlight. If your Mini Maglite stopped working, check or replace its two AA batteries first, and if that doesn't fix it, you'll probably need to replace the lamp. You can order replacement lamps in packs of two online, or you may be able to find them locally in a hardware store.

To replace the lamp in a Mini Maglite:

1. Unscrew the bottom of the flashlight. (Hold the flashlight with the head facing down so that the batteries don't fall out.)
2. Remove the batteries.
3. Unscrew the flashlight head from the barrel.
4. The lamp is mounted into the flashlight on two prongs; gently pull up on the lamp to remove it.
5. Install the new lamp by lining the prongs up with the two holes and slowly inserting it fully.
6. Screw the flashlight head back on.
7. Reinsert the batteries.
8. Screw the base back on.

When you've finished, turn the flashlight on (by turning the lens cover or the head counter-clockwise) to verify that the new lamp works. If the light doesn't come on, take the flashlight apart again and check to make sure the lamp is installed correctly and fully. Since the lamps come in packs of two, if you can't get the first lamp to work, try the second lamp in the pack. If that lamp doesn't work either, check your batteries and make sure the lens cover and head are both screwed on all the way.
0helpful
1answer

I can't open a mini mag light to change batteries.

Twist off the opposite end of the bulb side , the hole in the cast of the cap is for your keychain ring.
0helpful
1answer

Cant open battery to change.Mini Maglite

My Mini Mag light has a knurled cap on the end opposite the light bulb. It should unscrew to reveal the AAA batteries.
0helpful
1answer

I cannot get the cap off to replace the batteries of my mini maglite 2 cell AA

Probably a leaking battery has coroded the cap. You can send it direct to MagLite for warranty. Go to: http://www.maglite.com/repaircenters.asp
to find the nearest warranty/repair center.

Gary
0helpful
1answer

Is there a rear cap on a mini maglite. I am

Yes there is a cap. I had the same problem most likely the battery inside has corroded and leaked fusing the cap shut, contact MagLite at www.maglite.com if there were either Duracell, Eveready or Ray-O-Vac batteries in there they will replace it for free under warranty.
0helpful
2answers

Don't know how to replace AA batteries in Maglite AA.

they either unscrew from the back end or they unscrew from around the thick light end , then just pop in some new batteries making sure that they are pointed in the same direction
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