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Anonymous Posted on Mar 23, 2010

I HAVE A HOBART 120 HANDLER WIRE WELDER. THE FAN RUNS AND I HEAR A CLICKING SOUND WHEN I PRESS THE FEED BUTTON ON THE GIUN, BUT THE MOTOR WON'T FEED THE WIRE.IS IT MOST LIKELY THE CONTACTOR IS DEFECTIVE OR THE MOTOR ITSELF ? IS THERE A TEST I CAN PERFORM ? THANKS, DOUG

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chevy24

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  • Posted on Apr 18, 2010
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Dont think you want to hook directly to 110 with the motor. I believe the motor runs on DC so I hooked up a battery charger to mine to see if motor was good.

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  • Posted on Apr 10, 2010
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Sounds like the bridge rectifier is bad.to test the motor unplug the motor from unit connect 110 volts to the motor itself and see if the motor runs.easiest way to test motor

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First take our the spool of wire, then without any wire restriction, disconnect the gun from the machine and bridge the trigger connection, if the solenoid valve opens then the motor shoulod run. If it does, then check the trigger on your gun, take it off and bridge the cables, if it runs then your trigger switch is faulty.
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I have welded countless hours with Linde & Lincoln & even a few Hobarts & the only time that I ever had the same problem was when the ground connection either to the object I was welding, or the welding cable ground wasn't good & clean & tight. Same on stick welders also. I did develop the habit of grinding not only where I was preparing to weld, but where I was placing my ground clamp & that always provided a better "frying bacon" sound as I went along the business of pushing a bead. In a welder, the only other thing than that is involved is the step-up transformer and your wire. Hope this helps.
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If it is new i would not play around with the welder Just take it back to where you bought it get them to replace it under warranty
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