I had the same thing happen with my Treager.
However when mine back drafted ( the explosion ) the blew the door open so hard it bent it, I had just turned away or I would have taken that blast in the face, from a distance of 3 feet - could have been one of those OUCH moments
When i talked to Mike Treager he said NEVER start your grill with the door closed And that if you are smoking with low heat before you turn the grill off run it on high for 5 minutes to burn up anything left in the ash pot
I do and have never had a problem since and I rarely need to clean it out as the high fire burns 99% of everything in the ash pot
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