Bosch PowerStar AE115 Tankless Water Heater... Logo

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Posted on Nov 20, 2009

I am installing a powerstar AE115 which needs two 40amp circuits with 8 awg wire. Do I have to run two separate 8-2 wires or may I run one 8-3 and split the common neutral?

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  • Posted on Dec 03, 2009
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You must run two seperate 8-2 lines and each line must be on a different phase

  • Anonymous Dec 03, 2009

    Clarrification - each line pair must be a different phase

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My AE115 has power going to it but no hot water

make sure you have the water connections right. the inlet goes on the blue side. Also, your pressure must be a minimum of .8 psi. If not there will be no hot water and the neon will be off. other possible causes might be a crossover in your plumbing or a stuck flow transducer. Here is a link to a guide to explain how to check these items. http://efficientelectricwaterheaters.com/Tech-Support/PowerStar-Tech-Support.asp
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Powerstar model 45557701

Copy following link:
http://waterheatertimer.org/How-to-wire-Tankless-electric-water-heater.html
AE115 has two elements and requires two 40 amp breakers.
A#125 has three elements and requires three 40 amp breakers, and is considered 'whole-house'
Do not install a tankless water heater because they cost more to install, and cost more to operate and maintain..
Add a comment and ask question.

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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How many wires does it take to wire a bosch ae125 tankless water heater

You need three #8 wires for AE125. Two #8 wires for AE115.

1) Copy following link for wiring information:http://waterheatertimer.org/How-to-wire-Tankless-electric-water-heater.html

2) The AE125 has 3 elements, and requires 3 wires.Each wire is sized #8 copper, and is connected to 40 amp breaker, up to 100 feet. Over 100 feet, use 50 amp breaker and #6 wire. Oversizing breaker and wire is smarted and more efficient than undersizing.

3) Often a separate subpanel is installed to provide 3 extra spaces.

http://waterheatertimer.org/images/Main-subpanel-Tankless-600.jpg


4) Makes sure main breaker panel can accept additional 120 amps of draw without overampping panel ... and starving other appliances of full power.... that will damage appliances, overheat motors, and damage main panel and overheat main breaker. You want to oversize, not undersize electric service when installing tankless electric, which is why I do not recommend tankless electric installation, including issues of costing more to operate, and expensive repairs, and general money risk-nuisance of owning tankless vrs tank-type heater.
http://waterheatertimer.org/Troubleshoot-household-electricity.html#stress


If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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Failed Bosch AE125

Contact Bosch 800-283-3787, or service technician.
http://waterheatertimer.org/Troubleshoot-Bosch-Tankless-water-heater.html

Product has 10 year limited warranty against defects in workmanship, failed parts, failed heat exchanger for original homeowner with receipt. But does not cover neglect, failure to follow maintenance, installation etc. Pg 23 example manual
You generally have to pay for service call to verify installation, then send tankless into factory, or have service technician repair unit, at your expense minus cost of parts
http://waterheatertimer.org/pdf/Bosch-AE115-AE125_manual.pdf

To double check wiring:
http://waterheatertimer.org/How-to-wire-Tankless-electric-water-heater.html

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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How do I test the heating elements on Bosch Powerstar AE125 with multimeter

Product manual shows electro-mechanical thermal cutout page 9 but offers no troubleshoot steps except to say that overheating is cause.
http://waterheatertimer.org/pdf/Bosch-AE115-AE125_manual.pdf

http://www.bosch-climate.us/files/201009211859150.EP-23_Removing_and_replacing_element_assembly.pdf

Test elements:
Remove both wires off element.
Set multimeter to read ohms.
Watt and volt rating appear on side of each element.
Ohm = Volts squared divided by wattage.
For example:
Assume 240Volt circuit (240 Volts squared = 57600)
Assume 9000 watt element > check side of element for rating.
So 57600 divided by 9000 watt element = 6.4 ohms
http://waterheatertimer.org/images/ohm-reading-for-emements.jpg

Have you de-limed this unit?
Is there a check valve causing closed system in the plumbing, that might also cause decreased water flow?
Are there reduced-flow faucets or clogged aerators?
What happens when suspect cut-out element is no longer connected? The unit should continue heating.

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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I have a powerstar ae115 water heater that is 3 years old. The thermal cutout onthe left side keeps tripping. after shutting off the shower the temp on the top of the unit is reaching 185*f. I have...

You've done the required first-step troubleshooting and maintenance.
If thermal cutout keeps tripping, and unit is actually reaching 185, then something is wrong with wiring, temperature sensor, gas valve, or PC board. Or combination of factors.
Call service technician, and open following link for some Bosch tankless resources including Bosch contact information:
http://waterheatertimer.org/Troubleshoot-Bosch-Tankless-water-heater.html
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Powerstar 115 tankless tripping reset ontop of #2 heat chamber #1 does not get overly warm mainly because of incoming water temp. but #2 seems to be heating after water flow stops to hot to touch and...

I don't have specific suggestion for tankless tripping breaker or if that is a circuit breaker problem or a tankless problem.

1) Move wires to another same-size breaker and see if problem persists.

2) Compare amp draw on tankless label with wire size and breaker size amp rating.
For example 30 amp breaker using 10ga wire is rated for 80% of listed amps or 24 amps.

3) If you are drawing full 30 amps, then 30 amp breaker is getting hot. Breaker trips with heat. Older breakers can trip more easily.
http://waterheatertimer.org/How-to-replace-circuit-breaker.html

4) Before calling service technician, open following link for Bosch troubleshooting steps.
http://waterheatertimer.org/Troubleshoot-Bosch-Tankless-water-heater.html

5) Be sure to read manual for yearly maintenance requirements.

6) Add a tempering tank for incoming cold water problem.
http://waterheatertimer.org/Tempering-tank.html

7) All gas tankless brands can be repaired by homeowner for $330.
http://waterheatertimer.org/How-to-install-gas-water-heater.html
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Our PowerStar PS19T tankless water heater

The PowerStar AE115 unit replaces the PS19T model which has been discontinued. Now's the time to upgrade...
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I need to know the breaker size and wire gauge and number of wires needed for a bosch ae125 water heater

According to the user manual below, it's a 50 amp heater, therefore, you need 6 AWG electrical cable and a 50 amp double pole (220 volt) breaker in the main service panel.

You need two hot wires and a ground wire. The cable would be specified as 6/2 w/ ground. The 2 hot wires in the cable would be red & black or black & black -- these attach to L1 & L2 respectively. ( L = Line )

More info, let me know.

Charlie

http://ecx.images-amazon.com/images/I/A1b%2BxE2vITS.pdf
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My water heater is making my electic meter spin like mad

Hi Is this powerstar AE115 a tankless water heater? I suspect the 115 designator in the model number means it runs on 115 volts. And what is the second Tank ? Storage or an electric water heater? Both should be rapped with insulation to hold the heat. Meaning storage or electric water. Don't rap a tankless water heater. At the very least get a licensed electricen in to make sure you electrical service will support a 240 volt system. If it can , do it. Think of electricity as a river flowing. Volts are the speed the water flows. Amps are the force ( Also caled Impedeance) that push the water.( And spin your meter like a top I might add.) And resistance as how many bolders, Rocks, Old fords that are in the river bed slowing down the flow of water.Now here is where OMES LAW comes in. E= I x R. (E) volts is equel to the (I) impedeance (Amps) multiplied by the ( R) resistance. You can spin this in a clockwise direction and find the net value by dividing one from the other to get the net. ( I = R * E ) If This is true ( and it is ) if we double the voltage (current) we can realise a reduction on the Impedeance (Amps) of up to 1/2 of its current value.In other words if you were useing 100 amps @115v you will use 50 amps @240v Depending on the resistance. Sorry but I forget the voltage drop on 100 feet of copper wire but I assure you its real low.But your best bet would be to use a tankless water heater core in you boiler that you use for heat if you got one and save the electric for summer mode.
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