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Posted on Sep 03, 2009
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Need to recoil the pull rope spring what is an easy way to do that

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  • Expert 56 Answers
  • Posted on Sep 03, 2009
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Joined: Aug 24, 2009
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Easy? if it came out and got all kinked up and what not, their isn't an "easy" way to do it :P

only advice.. very carefully, and don't bend the spring up while attempting it.

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Hi and welcome to FixYa, I am Kelly

- Remove the recoil assembly. Depending on engine model you may have to remove the air shroud with the recoil.
- Remove the broken rope assembly from the spool by lifting the knot out of the hole and cut off the knot.
- Pull the remainder of the old rope out of the recoil spool
- Take the remainder of rope out of the pull handle

On the new rope burn the ends with a match. With wet fingers pinch the ends of the rope while hot/melted until it is the same size as the rope. Form a point on the ends
- Install the new rope in the handle by threading it into the handle and tie ONE small knot on the end.
- Pull very hard on the rope until the new knot seats in the handle. Assemble handle.
- PREWIND the spool in the recoil until it stops winding. I.e. max out spring tension but do not over wind it or you will break the spring. Make sure NOT to wind it in the wrong direction or you will break the spring
- Back off the spool until the knot hole is aligned with the rope guide bushing on the outside of the recoil.
- Either use a C-clamp or a 2nd person to hold the pre-wound spool in place.
-Thread the new rope through the outer rope guide and into then through the knot hole in the spool.
-Tie ONE small knot in the rope and pull it HARD back into the knot hole until the knot seats in the knot hole.
-Release C-clamp or have 2nd person let go of the spool. The rope will rewind into the recoil assembly.
-reinstall recoil/air shroud on the engine.

That should get you mowing again.
Thanks for choosing FixYa,
Kelly
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Are you sure you have the right length rope??? If you are sure the rope length is correct you may have wound the recoil spring too tight causing it to run out of travel. You want the recoil spring just tight enough to pull the rope all the way in.
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Most of the rancher models are easy to look at. Take the four screws off that hold the starter cover on.When off have a look to see if the pulley is ok or one of the starter dogs(pawls) is jamed . If dogs ok take the screw out of the centre of pulley and remove it ,check for spring tension. if there is just be carful to leave sring in housing. look at spring if broken or out of shape renew it and rope.check for cracks in pulley. When renewing spring and rope get correct rope length and diameter. don't over tension new spring. hop this helps
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