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Kenneth Tankersley Posted on May 03, 2019
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My Hobart champion 145 welder/generator isn't producing any electricity to 110 outlets and very weak to welding leads. Engine loads up when amp dial is increased. what could cause this?

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James Gettemy

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  • Expert 232 Answers
  • Posted on Jun 16, 2019
James Gettemy
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The output rectifier is bad. Call Miller Electric to confirm. Good luck.

5 Related Answers

Anonymous

  • 7 Answers
  • Posted on Feb 04, 2009

SOURCE: Miller Big 40 will not weld and has no current at the A/C outlet

open inspection door,which also the fine tuner knob is ,there's a 2x4 size circut board that snaps out with little force to remove,this is the voltage regulator board,look for 4700 ohm resisitor burnt into,tv tech can fix or order new board at $227.00 what i paid.

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Anonymous

  • 54 Answers
  • Posted on Jun 15, 2009

SOURCE: welder will not power auxillary outlets

sounds like either something is shorted out or the governor is stuck. Check the governor linkage to start with and make sure it is free. Then check the push in breakers for the outlets to see if they are popped. If not the brushes or the armature could be stuck or corroded.

Anonymous

  • 225 Answers
  • Posted on Jul 05, 2009

SOURCE: Welding breaker keeps popping on my Hobart Champion 10,000.

look for short inside unit,start at breaker and work your way back.

Anonymous

  • 205 Answers
  • Posted on Oct 11, 2009

SOURCE: NO arc or power on my Welder/Generator

check your back panel fuss and brakers

Anonymous

  • 5 Answers
  • Posted on Jan 13, 2010

SOURCE: I have a Hobart Champion 10,000 welder generator.

measure ouput on ALL available sockets - anything?
Take cover off electric motor-generator, visually inspect windings.
Measure continuity of all stator windings (2 or 3 points usually)
Measure continuity of stator thru brushset.
If all measures ok - has to be AVR module.

There is no mistery in generator - just stator to induce and rotor to obtain voltage.

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Sorry we do not have those diagrams.
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Make sure the switch for remote power or control at machine is on the right setting. It will arc but very faint if this switch is not on the right setting.
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I have a hobart champion 16 and it will barely arc it will not make a weld it went from welding fine to doing this.

Could be something as simple as worn brushes, dirty slip rings, or a bad bridge rectifier. If you know how to check them, these are all something you could fix. If it's anything beyond those, you're best bet would be take it to a repair facility. I repaired welders for 18+ years. (just an FYI)
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I have a Hobart Champion 10,000 welder generator. It runs but I am getting no juice out of it. Won't weld or put out power to run anything.

measure ouput on ALL available sockets - anything?
Take cover off electric motor-generator, visually inspect windings.
Measure continuity of all stator windings (2 or 3 points usually)
Measure continuity of stator thru brushset.
If all measures ok - has to be AVR module.

There is no mistery in generator - just stator to induce and rotor to obtain voltage.
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Welding breaker keeps popping on my Hobart Champion 10,000.

look for short inside unit,start at breaker and work your way back.
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The engine is not running the welding transformer. It may be a fuse, drive belt or gear wheel. Or the transformer is shorting out. Check these points in this order if the last one maybe you will have to replace the transformer. The transformer is 2 coils to stop them shorting out where normal electric wire is cover in plastic or rubber the coils are coated with enamel as are sum cooking pans. If this is damaged in any way it will short.
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Welder will not power auxillary outlets

sounds like either something is shorted out or the governor is stuck. Check the governor linkage to start with and make sure it is free. Then check the push in breakers for the outlets to see if they are popped. If not the brushes or the armature could be stuck or corroded.
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