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1) Anode rod is located on top of water heater. It is 1-1/6" hex head. It might be under a plastic plug, or you might have to take off metal top of tank. Sometimes you cannot remove anode rod because it is rusted too badly. I have used impact wrench sometimes and been unable to budge them.
5) Check your burner and combustion parts for orange-or-yellow flame and sooting on parts that implies the water heater needs to be cleaned. You do not want overheated combustion chamber to cause ECO event that might require new gas control thermostat. Gas should burn with clear blue flame.
6) Overheating tank can also imply that gas control valve thermostat is not working correctly and may soon fail. This would be evidenced if water is very hot and new TP valve doesn't stop hot water release.
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If you have overheating, the elements are working fine and are not suspect. Also electric power and circuit breaker are eliminated. ECO reset is not tripped, so that points to faulty TP vlave, but water temperature has to reach 180 degrees F for ECO to trip. Open link to see ECO located on upper thermostat. http://waterheatertimer.org/images/Jly-022-thermostat2-175.jpg
Remaining suspects are 1) bad thermostat or 2) faulty TP valve or 3) Stacking or 4) combination of the 3. Raise TP lever and gently let back down and see if something was lodged in the valve.
Rusted water usually means anode rod depleted and tank is rusting. Change 570241 anode rod every year or so. Boiling water could mean bad thermostat causing run-away heating so water is released out of TP valve. Replace 994062 thermostat for 4 gallon. Leaking water at TP valve could mean bad TP valve: replace TP valve with generic valve from hardware store. Open link for diagram, parts and replacement information http://waterheatertimer.org/pdf/Bosch-GL_English.pdf
If dual element water heater has some hot water, that says certain things. -Water heater is getting 240V from breaker. -Upper element is working -Neither element is shorted to ground -Factory insulation and covers are in place and thermostat not exposed to cool air. -ECO reset is not tripped and there is not overheating event. -Water pipes and heater are not clogged.
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You replaced elements and thermostats on electric water heater. You have some hot water and that says: -Upper element is working -240V circuit is OK and upper thermostat receiving 240 at terminals L1 L3 -Reset is not tripped, and tank is not overheating so elements are not shorted to ground -Covers and insulation were re-installed and thermostat is not overheating tank from exposure to cool air.
5) Leaking faucet or TP valve running hot water out of tank, so tank cannot keep up. Inspect TP outlet and other faucets.
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Reliance 606 240Volt water heater. This water heater is fully repairable by homeowner
You have some hot water so that says upper element is good. It also says electricity to water heater is good. Also your reset button is not tripped. water heater is not overheating. And covers and insulation are installed properly on water heater. Water pipes are not clogged, and tank is not leaking water on floor.
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1) If problem is TP valve, event could be caused by 'stacking' Stacking is where you draw amounts of hot water many times in succession. Top part of heater is plenty hot because water heater is keeping up with hot water draw. Incoming cold water enters bottom of tank through dip tube causing thermostat to read cool temperature and activate burner or element. This causes higher than ordinary temperatures at upper part of tank and TP valve reacts by releasing water.
3) Improper venting can cause gas water heater to have water on top of tank or dripping down inside tank where it shows on floor after rusting out combustion chamber.
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2) TP valve can also be caused by overheated tank. Turn down thermostat. Install expansion tank on incoming cold water line. Electric heater: thermostat or element may be bad and tank needs troubleshooting Gas heater: thermostat is connected to gas valve and gas valve may need replacement.
3) First step is replace TP valve and see if that solves problem.
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1) Replace TP valve with same temperature/pressure as existing TP valve. Buy the TP valve at hardware store or home center or plumbing supply. Turn off water heater so water cools. Hot water inside a tank is explosive ... so open the TP valve and test water temperature. If TP is on top of tank, you don't need to drain much water before unscrewing If TP is on side of tank, use the TP valve to drain water -or- use the drain valve Unscrew TP to remove. Put teflon tape on new valve threads so it will seal against leak.
2) If the new TP replacement starts doing the same thing, there may be a thermostat problem -or- thermostat is set too high. If you keep the water temperature set high, you can add expansion tank to incoming cold water line. Home Depot sells expansion tanks. Plumbing supply carries them, The tank for residential water heaters is about same diameter as a football and it goes on cold water line.
Expansion tank is supposed to stop over-expansion due to pressure. The check valve will stop over-expansion from pushing pressure back into the supply line. The real question is what is causing the pressure. If your TP valve is bad that could cause problem. If the thermostat is set very high, and there is frequent short-term use of hot water, that can cause heat to build up inside tank. Solution: Lift TP valve and let out pressure to see if there is something lodged in the valve. Be careful of the scalding water. Let the TP lever down slowly. Next step would be replace TP valve. Turn down thermostat to 120, or set to 130-5 if objective is to kill most bacteria. Last. You might check that your expansion tank is correct for water heater.
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